Clarifier Installation Manual

P/N 80010036 rev 11-09 [1]Clarifi erInstallation6’ [1.83 m] - 24’ [7.31 m] DiametersCONSTRUCTION AND OWNER’S MANUALGLOBAL INDUSTRIES, INC.2 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.The Symbol shown below is used to call your attention to instructions concerning your personal safety. Watch this symbol - it points out important safety precautions. It means “ATTENTION” - Become Alert Your Personal Safety Is Involved Read the message that follows and be alert to the possibility of personal injury or death. Your Personal Safety Is InvolvedA copy of this manual should be available at all times to the owner/operator. Additional copies may be requested from the company at the address shown on the back cover. Please reference part number #80010036 when requesting additional copies. Please Contact Global Treatment Systems or Your Dealer if You Have Any Questions Concerning This ManualKeep This Manual In A Safe Place Available For Future Reference Be Alert3Clarifi er Installation 80010036 11-09 [1]PREFACEYou have purchased the fi nest Clarifi er manufactured today. This manual includes the following instructions for your Clarifi er: pre-construction guidelines, directions for proper construction, and methods for proper use once constructed. Read and understand this manual before building and use of your Clarifi er.A G E N U I N EP R O D U C TGLOBAL INDUSTRIES, INC. General Safety StatementYour safety and the safety of others associated with the Clarifi er, Clarifi er components, all equipment, and construction equipment are of prime concern to us at Global Wastewater Treatment Systems. We wrote this manual to help you to better understand how to safely build and use this Clarifi er.It is your responsibility as the owner, builder, operator, or supervisor, to know what specifi c requirements, precautions, and hazards exist and to make these known to all personnel working with the equipment or in the area, so that they too may take any necessary safety precautions that may be requiredFailure to read this Manual and all Safety Instructions by all personnel is a misuse of the equipment. We want you as our partner in safetyAll personnel, including construction personnel, must read and understand the manual before starting Clarifi er / Global Treatment System construction 4 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.Global Limited WarrantyLimited Materials and Workmanship Warranty: Global Wastewater, a division of Global Industries, Inc., warrants to the initial retail purchaser of the products (the Customer) that the products manufactured by Global contained in its Global Wastewater Treatment System (the System) are free from defects in materials and workmanship in normal use appearing within twenty (20) years from the date of delivery to the Customer. Products that are part of the System that are not manufactured by Global are covered by the specifi c warranties provided by their manufacturer and are not covered by this limited warranty. This limited warranty do not apply to: (1) normal wear and tear; (2) damages caused by accidents, abuse, alteration, modifi cation, misuse, neglect or improper care or maintenance (fi eld modifi cations of products without the express written permission of Global constitute a misuse of the product); (3) damages or failures caused by repair or replacement using products not supplied, rebuilt, repaired or otherwise authorized by Global; (4) damages due to the failure to follow all instructions regarding installation and maintenance specifi ed in the Global Operation and Maintenance manual (proof of proper installation and maintenance are the Customer’s responsibility); (5) the cost of normal maintenance or replacement of parts which are not defective (these are the sole responsibility of the Customer); (6) damages caused by the location of the System, improper site preparation or grading or inappropriate soils or terrain; (7) damages suffered as the result of fi re, earthquake, fl ood, lightening, hurricane, or other casualty or act of God; and (8) any System where the hydraulic load and/or organic loading, or other parameters exceeds the design standards and criteria used by Global.Customer shall have no rights under this warranty (and Company shall have no obligation or liability under this warranty) unless and until the Company has received payment in full from the Customer for the System. EXCEPT FOR THE LIMITED WARRANTY SET FORTH HEREIN, THERE ARE NO OTHER EXPRESS OR IMPLIED WARRANTIES, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, AND ALL SUCH IMPLIED WARRANTIES ARE HEREBY EXPRESSLY DISCLAIMED. IN NO EVENT SHALL ANY WARRANTY EXTEND BEYOND THE DURATION OF THE LIMITED WRITTEN WARRANTY SET FORTH HEREIN.5Clarifi er Installation 80010036 11-09 [1]Customer’s Exclusive Remedy:Should any warranted product prove defective, Global, at its option, will repair or replace the defective product as follows: (1) for the fi rst fi ve (5) years after the date of delivery at no cost to the Customer; (2) for the next fi ve (5) years, years 6 through 10, the Customer shall pay ____% of the repair or replacement cost; (3) for the next fi ve (5) years, years 11 through 15, the Customer shall pay ____% of the repair or replacement cost; and (4) for the fi nal fi ve (5) years, years 16 through 20, the Customer shall pay ___% of the repair or replacement cost. Any shipping expenses and all labor costs to remove or replace any product warranted are the sole responsibility of the Customer.A logbook or charts must accompany all claims by the Customer, prepared by a licensed, qualifi ed and approved plant operator. The logbook is to have recorded data pertaining to the hydraulic loading, the organic loading, BOD5 (biological oxygen demand – 5 day average),TSS (total suspended solids) and DO (dissolved oxygen) and any other agreed upon criteria. Preparation and maintaining the logbooks shall be the sole responsibility and expense of the Customer. Failure to provided a logbook as required by this limited warranty shall relieve Global of all its obligations under this limited warranty.REPAIR OR REPLACEMENT AS DESCRIBED ABOVE IS THE ONLY RESPONSIBILITY OF GLOBAL, AND THE SOLE, ONLY AND EXCLUSIVE REMEDY OF THE CUSTOMER, FOR ANY BREACH OF EXPRESS OR IMPLIED WARRANTIES. IN NO EVENT SHALL GLOBAL BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES (INCLUDING WITHOUT LIMITATION, LOSS OF USE OR LOST PROFITS) OR ANY PERSONAL INJURY CLAIM OR DAMAGES RELATING TO THIS LIMITED WARRANTY OR THE PRODUCTS MANUFACTURED BY GLOBAL. The foregoing limited warranty is the sole and exclusive warranty offered by the Company and none of the Company’s dealers, salespersons, franchisees, agents or representatives are authorized to make any other warranty or warranties on behalf of the Company. As the performance of the System is dependent upon many factors beyond the control of the Company, such as proper installation, adequate maintenance and proper operation, the Company makes no performance guarantee or warranty whatsoever and any such performance warranty or guarantee, express or implied, is hereby disclaimed. 6 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC. Contents General Safety Statement ...........................3 Warranty........................................................41 Maintenance .................................................82 Safety ............................................................9Sign Identifi cation and Placement .............................. 9General Safety Requirements .................................. 113 Specifi cations .............................................14General Specifi cations .............................................. 14Other Specifi cations.................................................. 18Bolt Identifi cation and Torque Values ........................ 194 Concrete / Site Location ............................205 Pre-Assembly .............................................22Parts Identifi cation .................................................... 23Connection Details.................................................... 246 Assembly ....................................................25Clarifi er Sidewall Construction .................................. 26Cone Construction .................................................... 30Completed Clarifi er, Example Drawings ................... 37Backfi lling .................................................................. 427Clarifi er Installation 80010036 11-09 [1]7 PermaDriTM Exterior Coating (Exterior Basin Application).....44Apply Exterior Coating to Entire Clarifi er Exterior ..... 45Exterior Coating Application...................................... 46Continue Exterior Coating Application Until Complete .. 488 PermaDriTM Rubber Liner (Interior Basin Application)...........49Apply Liner to Clarifi er Interior .................................. 50Liner Spraying Technique ......................................... 549 PermaDriTM Site Checklists........................58PermaDriTM, Items Needed Checklist........................ 58PermaDriTM, Quality Checklist ................................... 59Contents8 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.1 Maintenance1An ounce of prevention is worth a pound of cure, an old adage that still rings true. Your GLOBAL Wastewater Treatment System / Global System has been designed for many years of dependable service, but as with any system, proper inspection and maintenance is essential. Corrosion is the primary concern in regard to the long-term structural integrity of the clarifi ers. GLOBAL utilizes galvanized sheet good, cathodic protection and an epoxy coating as a standard three-level protection against corrosion. Inspection, detection and repair are the keys to long service life. We suggest implementing the following as part of the a regularly scheduled maintenance program for corrosion and overall clarifi er integrity:1. Keep exterior surfaces free of debris and foreign materials. Maintain a clean plant site.2. Accumulated organic material, clinging to the interior walls, should be removed by scrubbing or power washing.3. Inspect the integrity of the basin coating for scratches, abrasion or peeling. Promptly remove loosened paint, clean and re-coat.4. The anodes should be checked annually to verify proper working condition. Refer to manufactures testing procedures.5. Inspect for any obvious foundation settlement. Major settlement may cause structural failure of clarifi er(s). 6. Inspect for any deterioration or looseness of bolts or fasteners.7. GLOBAL strongly suggests that any mechanical, electrical or auxiliary equipment installed in or on the clarifi er be checked on a yearly basis by a qualifi ed service technician.9Clarifi er Installation 80010036 11-09 [1]2 Safety2 Sign Identifi cation and Placement(018051) Attach this decal in an easily visible location before using bin (basin).018051CAUTIONYOU MUST READ AND UNDERSTANDYOUR OWNERS AND USERS MANUAL BEFORE USING THIS BIN. IF NO MANUAL IS AVAILABLE, OBTAIN ONE FROM YOUR LOCAL MFS DEALER, OR CONTACT MFS YORK, P.O. BOX 2105 GRAND ISLAND, NE 68802. YOUR FAILURE TO READ THE OWNERS AND USERS MANUAL IS A MISUSE OF THIS EQUIPMENT WHICH COULD RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE.(018035) on sidewall bundles before shippedCAUTIONKEEP DRYWATER SENSITIVE MATERIALSTHIS BUNDLE MUST BE STORED IN A DRY, WARM ATMOSPHERE. IF THIS MATERIAL IS ALLOWED TO GET WET OR MOISTURE (CONDENSATION) IS PERMITTED TO FORM BETWEEN THE MATERIALS, SERIOUS DETERIORATION OF THE FINISH WILL OCCUR.IF THIS BUNDLE GETS WET, SEPARATE AND DRY ALL MATERIALS IMMEDIATELY.CLAIMS FOR DAMAGE RESULTING FROM EXPOSURE OF THESE MATERIALS TO MOISTURE WILL NOT BE HONORED.mfs 018035Locate on the perimeter fence in the area of an English speaking population.10 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.1 on the drive side of the head hood, 1 on the drive guardExposed moving parts can cause severe injury.LOCK OUT POWER before removing guard.DO NOT OPERATE WITHOUT GUARDS in place.Locate on basin manway door.2 Safety11Clarifi er Installation 80010036 11-09 [1]This GLOBAL Construction/Safety Manual is written to assist and instruct those who are responsible for the complete clarifi er assembly, and for anyone maintaining or using the clarifi er once assembled.GLOBAL assumes no liability with respect to proper constructed and inspection, assembly, or use of its products established under applicable laws, all of which is the sole responsibility of the purchaser and those doing the assembly work.Appurtenances and the accessories manufactured by us for use with our products conform only to applicable Federal or Safety Standards in effect at such time.WARNING Watch For This Symbol: It Points Out Important Safety Precautions. It Means “ATTENTION” - Become Alert Your Safety Is Involved.WORK AREA SAFETY STATEMENTUnder no circumstances should persons not involved in the operation be allowed to trespass into or be present in the work area.It shall be the duty of all operators to see that children and/or other persons stay out of the work area Trespass into the work area by anyone not involved in the actual operations, or trespass into a hazard area by anyone, shall result in an immediate shut down by the operator.It shall be the responsibility of all operators to see that the work area has secure footing and is clean and free of all debris and tools which might cause accidental tripping and/or falling. It shall also be their responsibility to keep the work area clean and orderly during the operation.OPERATOR QUALIFICATIONSOperation of this unit shall be limited to competent and experienced persons. In order to be qualifi ed, he must also know and meet all other requirements, such as, but not limited to, the following:1. Some laws and regulations specify that no one under the age of 16 years may operate power machinery. It is your responsibility to know what these requirements are in your own area or situation.2. Current OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved”* General Safety Requirements2 Safety12 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.3. Unqualifi ed persons are to stay out of the work area.4. A person who has not read and understood all operating and safety instructions is not qualifi ed to operate the machine. * Federal Occupational Safety & Health Standards for Agriculture Subpart D. Section 9128.57 (a) (6). OSHAOCCUPATIONAL SAFETY AND HEALTH ACT OF 1970Certain purchasers of our products may be subject to the requirements and standards of the William-Steiger Occupational Safety and Health Act of 1970, which prescribes standards for use of appurtenances of our manufacture, such as handrails, platforms, stairways, fi xed ladders, ladder cages, and guard rails. (Occupational Safety and Health Standards Section 1910.21 through 1910.32). Before installing these devices, familiarize yourself with the above Federal Standards.At the time of manufacture, these optional items conform to applicable standards. GLOBAL assumes no liability with respect to proper constructed, inspection, assembly, or use of its products under applicable laws, all of which is the sole responsibility of the purchaser and those doing the assembly work.PROPER PERSONNELTo insure the safe operation of your clarifi er be sure that only trained personnel install, maintain, and operate your clarifi er2 Safety13Clarifi er Installation 80010036 11-09 [1]ADDITIONAL SAFETY RECOMMENDATIONSA. You may decide to buy and install “auxiliary equipment” made by other manufacturers. GLOBAL has no control over the design and manufacture of this equipment. If you buy and install auxiliary equipment, then at a minimum we suggest that you do the following:1. Obtain, read, and understand the instructions and cautions of the auxiliary equipment manufacturer. Be sure all equipment is installed according to the manufacturers recommendations.2. Check with GLOBAL TREATMENT SYSTEMS or your dealer that your clarifi er is designed to support any additional loads supplied by the auxiliary equipment.3. Obtain any applicable safety decals from the manufacturer of the auxiliary equipment and insure they are displayed in a visible location.4. Make sure all electrical equipment is properly installed and grounded by a qualifi ed electrician. 5. Check availability and operation of electrical lockout and emergency stop systems.6. Be sure all guards or shields are securely in place.7. Store all operations/maintenance manuals in a safe place available for future use.B. In this and other manuals, shields and guards may have been removed for illustrative purposes. Do not operate the equipment without shields and guards in place. Failure to heed this warning may result in serious personal injury or death.C. The relatively closed environment of a clarifi er may promote the presence of toxic molds, hazardous dust, or a lack of oxygen. Never enter such basins without proper respiration equipment and someone else present to watch you.D. Heed the warning decals shown on pages 9 - 10. E. When climbing on the clarifi er, any of its components, or on ladders / roof ladders, take care not to fall into or from the clarifi er. Common sense dictates that such appurtenances should not be used when conditions such as rain or wind preclude their safe use. GLOBAL strongly recommends that optional climbing equipment be purchased to meet the current specifi cations set forth by OSHA or ANSI whether the individual operator is required by law to do so or not. A properly secured safety belt should be used at all times when performing operations work or maintenance on the clarifi er.F. Care must be taken to avoid entanglement in equipment installed in or on the clarifi er. Securely Lock out all power, be it electrical or PTO, prior to working on or near such equipment.G. Field modifi cation of the clarifi er or auxiliary equipment without the authorization of the manufacturer may present unknown dangers to the operator and must be avoided.2 Safety14 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.3 Specifi cations3Clarifi er(s) are designed along guidelines which allow years of effective service if it is not used for purposes for which it was not intended. The sidewall gage specifi cations for your clarifi er(s) appear on clarifi er sidewall layout page(s) (provided to you by Global Wastewater Treatment Systems with your unit). The general material specifi cations for your clarifi er(s) are as follows:WALLSAll wall sheets are of corrugated, galvanized steel with 2.66” corrugation.Wall sheets have .90 oz. per square foot zinc coating (G-90 designation).2.66” corrugation sheets have 32” vertical coverage.Horizontal coverage of wall sheets is 112 1/2”.All 5/16” bolts are electro-galvanized grade 8.2 with self-sealing injection molded washers.Anchor Bolts are standard with all clarifi ers. General Specifi cations15Clarifi er Installation 80010036 11-09 [1]DESIGN CRITERIAClarifi ers are designed for contact with water or waste water only.Have your builder make all non-clarifi er equipment in excess of GLOBAL recommendations, like and WALK - WAYS self supporting.SAND FILLGLOBAL recommends that a sand base of 4” be used as fi ll on the excavated site. Following this and prior to the pouring of the concrete foundation an optional vapor barrier (usually polyethylene) could be laid down upon the sand base. The foundation should be a minimum of six (6”) inches and should include wire mesh of 6” X 6”, 10/10 or better as required by a Site Engineer.STANDARD CLARIFIER CONES• 6’ - 60° cone is 14 gage• 9’ - 60° cone is 14 gage• 12’ - 60° cone is 14 gage• 15’ - 60° cone is 14 gage• 21’ - 60° cone is 14 gage• 24’ - 60° cone is 14 gageWARNING Installation of accessories or equipment in or on the clarifi er, and/or other clarifi er accessories that would over stress the structure in any manner will void the Warranty. If you do not have specifi c recommendations from Global Wastewater Treatment Systems, where additional loading is involved, please contact Global Treatment Systems before installing any such appurtenances or equipment.WARNING Clarifi er basins are designed to provide a barrier between separate process zones. The clarifi ers are designed to have nearly identical pressures on the outside as on the inside of the clarifi ers. When fi lling or draining the clarifi ers, the elevation of water on either side of the wall should not vary more than (1) foot. Unequal pressure may cause structural failure of the clarifi er basin.3 Specifi cations16 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.CLARIFIER BASIN VOLUMESTankDiameterNumber ofSidewall RingsTankGallons(U.S. gallons)TankHeight(ft)LiquidHeight(ft)SurfaceArea (ft2)6’ 3 1,733 11.40 9.90 286’ 4 2,297 14.07 12.57 289’ 2 3,036 11.28 9.78 649’ 3 4,304 13.95 12.45 6412’ 2 6,116 13.83 12.33 11315’ 1 7,156 13.72 12.22 17715’ 2 10,679 16.38 14.88 17718’ 1 11,922 16.27 14.77 25418’ 2 16,995 18.93 17.43 25421’ 1 18,428 18.82 17.43 34621’ 2 25,334 21.48 19.98 34624’ 1 26,945 21.37 19.87 45224’ 2 35,964 24.03 22.53 452NOTE: All volumes are calculated on 32” per sidewall ring and 18” down from the top of the tank.Clarifi erDiameter“D”ConeHeight“H”ConeInletI.P.D.WierOutletO.P.D.6’ – 6” 6”9’ 7’ - 0” 6” 6”12’ – 8” 8”15’ – 8” 8”18’ 14’ - 2” 8” 8”21’ – 12” 12”24’ – 12” 12”Inlet Pipe3 Specifi cations17Clarifi er Installation 80010036 11-09 [1]CLARIFIER BASIN EXAMPLE ELEVATIONClarifi er basins have been designed to be located on the interior of aeration basins in certain installations. Depending on the size of clarifi er and aeration tank, many of the clarifi er cone bottoms will be placed below the aeration tank fl oor elevations. Plans will specify construction details for tank installation. The table on the previous page illustrates the volume of the clarifi ers and related cone bottom elevation location in regard to the aeration tank fl oor elevation.3 Specifi cations18 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.Other Specifi cationsCHECK DELIVERYYour clarifi er has been carefully checked before shipment. However, you should check your shipment upon arrival using the Packing List provided to insure it is complete.Should you discover that a shortage exists or fi nd that some material is damaged you should note on the freight bill that a shortage or damage exists. This should be done before you sign the freight bill since your signature indicates an acceptance of the shipment as it is received. Claims of any shortages must be made within ten (10) days from receipt of the shipment. Parts that are short or damaged are the responsibility of the delivering carrier. If there is damaged or missing equipment it must be reordered immediately so the installation of the equipment is not delayed.CAUTIONAll galvanized steel is subject to oxidation, sometimes called “white rust” when exposed to moisture from any source. Care should be taken to protect sidewall sheets and roof sheets as much as possible. INSIDE STORAGE IS ADVISABLE. When on the job site, sheets should be placed on edge far enough apart to allow air to circulate freely. 3 Specifi cations19Clarifi er Installation 80010036 11-09 [1]WARNING CRITICAL: The correct bolts as specifi ed and provided by Brownie Systems must be used throughout the entire assembly of this Global Treatment System / Basin And, the correct bolt torques as indicated in the table above must be achieved throughout the entire assembly Using the wrong bolts or not achieving the correct torque values could result in the structural damage or failureBOLT IDENTIFICATION AND TORQUE VALUESBolt Size Bolt Head Torque1/4” grade 2 6 ft-lbs, 8.1 Nm, 0.83 kgf-m5/16” grade 8.2 27 ft-lbs, 37 Nm, 3.7 kgf-m1/2” grade 5 83 ft-lbs, 110 Nm, 11 kgf-mHave your contractor demonstrate that he/she is giving you the correct torque. Approximate torque levels for the fasteners that bolt your bin together are listed here. For all these “bearing type” sidewall sheet connections, a “snug tight” condition is suffi cient to ensure structural soundness, where “snug-tight” is defi ned as the tightness attained by several impacts on an impact wrench, or the full effort of a worker with an ordinary spud wrench that brings the connected sheets into fi rm contact. A properly tightened bolt must have its seal washer fully seated in the hole and the sheets fully drawn together to produce a water-tight seal.3 Specifi cations20 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.3 Concrete / Site Location4ANCHOR BOLT PLAN VIEWCONE BOX DETAILSCLARIFIER COLUMN CONNECTIONfi nalclarifi erfi ll void with concrete after clarifi er is installed* NOTE: Cone Box not required on all models.*21Clarifi er Installation 80010036 11-09 [1]FOUNDATION NOTES:1. The foundation site should be well drained and free of vegetation and/or debris.2. Foundation(s) should be on undisturbed soil or engineered compacted backfi ll.3. Foundation Design is based on an allowable soil bearing capacity of 3500 psf.4. The concrete shall have a minumum compressive strength of 3000 psi. at 28 days.5. Concrete should be allowed to cure 7 days before beginning the clarifi er assembly and 28 days before fi lling the clarifi er.6. Welded Wire Fabric (WWF) shall conform to “specifi cations for welded steel wire fabric for concrete reinforcement” (ASTM A 185)7. Concrete should be kept level to 1/8” between two adjacent columns, and 1/4” between any two other columns. High spots or debris should be removed prior to setting the bin.8. Foundation details in this manual are to be considered general in nature and are intended only as a guide. It is the owner’s responsibility to provide an appropriate site and foundation design for the adequate support of clarifi er(s) / basin(s). GLOBAL assumes no responsibility for results arising from these suggestions.4 Concrete / Site Location9’ [2.74 m] DIAMETER CLARIFIER FOUNDATIONc11’ 0”[3,352 mm]13”[330 mm]55 27/32”[1,418 mm]111 11/16”[2,836 mm]12’ [3.66 m] DIAMETER CLARIFIER FOUNDATIONd14’ 0”[4,267 mm]10”[254 mm]147 1/2”[3,747 mm]56’ 7/16”[1,434 mm]22 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.SIDEWALL SHEET IDENTIFICATIONThe clarifi er wall sheets are color coded on the end of the sheets for easy reference as follows: Yellow - 14 Gage To determine the number of sheets per ring, divide the bin diameter by three:(IE: 12’ diameter clarifi er divided by 3 = 4 sheets per ring.) CLARIFIER HARDWARE AND WHERE IT IS USED5/16” x 1” bolts with seal washer and nuts - Used on clarifi er sidewall sheets and roof sheets Used to bolt the columns to the sidewall5/16” x 1-1/4” bolts with seal washers and nuts - Used to bolt the columns to the sidewall5/16” x 3/4” truss bolts - Used to bolt cone sheets together5/16” fl ange nuts - Used to bolt together the column bracing1/2” x 1” bolts, washers, and nuts - Used to secure the columns to the concreteSealer tape - Used on VERTICAL clarifi er wall seams (2 strips) Used on the cone seams (2 strips)4 Pre-Assembly5WARNING UNDER NO CIRCUMSTANCES SHALL ANY OTHER BOLT BE SUBSTITUTED FOR THOSE SUPPLIED BYMFS/YORK/STORMOR23Clarifi er Installation 80010036 11-09 [1]Parts Identifi cationtop angle,inverted base anglesidewall sheetscone sheetscolumn bracing(on certain installations)columnclarifi er capbase platesidewall ring with column punching5 Pre-Assembly24 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.Connection Detailsinsideof bin5/16” nut5/16” x 1”insideof binsealer tapetruss boltfl angenut5/16” nut5/16” x 1”insideof bin5/16” x 1”5/16” nutinsideof bin5/16” x 1”5/16” fl ange nutinsideof binsealertape5/16” x 1 1/4”5/16” fl angenutinsideof binsealer tape5 Pre-Assembly25Clarifi er Installation 80010036 11-09 [1]5 Assembly6GENERAL ASSEMBLY INSTRUCTIONS1. Complete the foundation. See the foundation section of this manual.2. Set the sidewall sheets out near the pad in preparation for assembly.3. Assemble the sidewall making sure that all the sidewall sheets overlap in the same direction.4. Connect half of the cone sheets to the sidewall.5. Install the bottom collar to the fi rst half of the cone sheets that were just installed.6. Finish the cone assembly.7. Install the bottom cap.8. Bolt the columns to the clarifi er sidewall.9. Install the cross braces to the brace brackets on the columns.10. Install cone braces between the columns and the cone.11. Install the base plates to the column bottoms.12. Install inlet and outlet fl anges.13. Install the wier.14. Raise the completed unit into position and secure with drill-in anchors.15. Install any optional equipment.16. Make certain all connections are tight.The rest of this manual provides necessary details and drawings for completing construction of a clarifi er. Familiarize yourself with this manual before construction.26 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC. 1mark clarifi er locationClarifier center location should be marked after pouring the foundation as shown on the drawings that come with your unit. It is recommended that the scribing that is needed should be fi nished before the concrete is fully set. Leave only a lightly etched mark.Clarifi er Sidewall ConstructionIMPORTANT Instructions to follow throughout sidewall construction1. Always overlap the sidewall sheets in the same direction (example c, the next page).2. Use 2 rows of sealer tape at all vertical sidewall seams and horizontally from sidewall seams 6” - 12” (example a). 3. Wipe sidewall sheets clean before sidewall sheet installation.4. Bolt vertical sidewall sheets together with the bolt head and seal washer to the inside of the tank and the nut to the outside. Even at column locations, install bolt heads to the inside of the tank.5. The sheets should be staggered in halves, or 56 1/4”.6. The top sidewall ring has a different hole punch pattern for the top angle and the bottom sidewall ring is punched for the columns and cone.7. At horizontal seams, bolt lower sheets to the inside of upper sheets (example b).SEALER TAPE ILLUSTRATION AND HORIZONTAL SHEET SEAMSbHorizontal Sheet Seamsupper sidewall sheet5/16” bin bolt with seal washer5/16”hex nut inside of tanklower sidewall sheetoutside of tankEXAMPLEasealer tape6” - 12”sidewall sheet6 Assembly27Clarifi er Installation 80010036 11-09 [1]DIFFERENT HOLE PUNCHING ON THE TOP SIDEWALL SHEETSddifferent hole punchingon the top sidewall sheetsOVERLAP SHEETS IN (1) DIRECTION ONLYc sidewall sheetoverlapoverlapUse the provided 5/16” x 1” bin boltswith seal washersand 5/16” hex nuts to bolt sidewall sheets together.Wipe the sheet clean where sealer tape is used. 2assemble the top sidewall ringAssemble the topmost sidewall ring (example d). Note the sheets on the topmost ring have special hole punching on the upper part of the sidewall sheet for installing the top angle. 6 Assembly28 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.Note: In many cases it may be preferable to initially rest the tank on its side for assembly. Determine if this will work best for your situation. We suggest using 4” x 4” [100 mm x 100 mm] pieces of wood to keep it from rolling.Note: Make certain that the sidewall sheets are correctly positioned so that the I.D. COLOR CODES are at the BOTTOM CORNERS of the sidewall sheets 3 install the next sidewall ringInstall the next sidewall ring staggering the sheets (example a). INSTALL THE SECOND SIDEWALL RINGahole punching for roof connectioninstall ring (2)to the inside of ring (1)6 Assembly29Clarifi er Installation 80010036 11-09 [1] 4complete the sidewall assemblyInstall the rest of the sidewall rings to the tank in the same way. Note the hole punching for the columns and cone on the bottom sidewall ring (example a).Note: Position the roof cap and peak ring so that the roof cap will open away from the roof ladder.Note: The way sidewall sheets are punched varies according to the clarifi er model.COMPLETE THE SIDEWALLacolumn hole punchingcone punching 5tip the bin into the upright positionConstruction methods and equipment vary. If you are assembling your tank on its side, tip it into the upright position without damaging your clarifi er at a point during the construction which makes the most sense for your situation.6 Assembly30 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC. 1install the cone sheetsBefore assembly preread the next (4) pages. Install cone sheets as shown (examples a - f). Place the fi rst cone seam on a column hole. As with sidewall sheets, overlap each cone sheet in the same direction. Use sealer tape on both sides of cone seams. Cones may have upper and lower sections as shown below, models vary.Cone Construction6 Assembly9’ 60° cone shown belowEXAMPLE a1NOTE: Align upper and lower clarifi er cone sheet seams so that stiffeners may be installed along the seams. Install stiffeners as shown in this page and the following pages.NOTE: Bolt heads are to be on the inside of the cone sheet seams. Rubber cement is provided as a back up in case the gasket does not adhere to the sheets.NOTE: On 15’ 60° cones fl ange nuts are used to assemble the cone.NOTE: See the following (2) pages for cone sheet stiffener installation.SECTION AASECTION BBdb, page 34 cone sheet1/2” x 1” truss bolts and fl ange nuts (used on all cones except the 15’ cones which require 5/16” x 1” bin bolts here).sidewallsheetZ stiffener5/16” bin bolts and standard nuts all hoppers (except 15’ 60° hopper - use fl ange nuts) 31Clarifi er Installation 80010036 11-09 [1]e, page 25d18’ 60° cone shown belowSECTION BBSECTION AASECTION CCclarifi er columnsidewall sheetupper cone sheetZ stiffener5/16” bin bolts & fl ange nuts (15’ - 60° cone),standard nuts (other cones)1/2” x 1” truss bolts and fl ange nuts (used on all cones except the 15’ cones which require 5/16” x 1” bin bolts here).lower cone sheetNOTE: Align upper and lower clarifi er cone sheet seams so that stiffeners may be installed along the seams. Install stiffeners as shown in this page and the following pages.NOTE: Bolt heads are to be on the inside of the cone sheet seams. Rubber cement is provided as a back up in case the gasket does not adhere to the sheets.NOTE: On 15’ 60° cones fl ange nuts are used to assemble the cone.NOTE: See the following (2) pages for cone sheet stiffener installation.EXAMPLE a2page 376 Assembly32 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.CCAASECTION AA5/16” nutinside of cone5/16” x 1 1/4” bin boltsealerBBSECTION BB, 15’ DIAMETER CONES ONLY5/16” x 1” bin boltinside of coneZ stiffener5/16” nutsealer tapeBBSECTION BB, ALL OTHER CONESinside of conegasket strip1/2” x 1” truss boltZ stiffener1/2” nutCCSECTION CC, ALL OTHER CONESSECTION CC, 15’ DIAMETER CONES ONLY5/16” x 1” bin bolt 5/16” nut3/16” x 3/8” sealer tapeinside of coneinside of cone1/8” x 1 1/4” gasket strip1/2” x 1” truss bolt1/2” nut2"3"1/2"3/4”2"3"1/2"3/4”dDETAIL dupper cone sheet Z stiffenercount down (5) holes to install the stiffener 9 19/32"9 5/8”6 Assembly33Clarifi er Installation 80010036 11-09 [1]6 AssemblyINSTALL THE Z STIFFENERa1Z stiffenerThe views on this page are from the outside of the clarifi er.Z stiffenerDETAIL b9’ 60° cone shown below77 1/2”b34 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.Installed 5 holes down to provide clearance for the column.Z stiffenera18’ 60° cone shown belowZ stiffenerDETAIL bINSTALL THE Z STIFFENERa2b6 Assembly35Clarifi er Installation 80010036 11-09 [1] 2 install the rest of the cone sheetsSee also the next page now. Install the rest of the cone sheets around the bin as shown below (example b). Use the same method as given in the (2) previous steps. Continue to overlap each cone sheet in the same direction. Securely tighten all cone bolts.18’ - 21’ USE GASKET STRIP AT SEAMSacone sheetcone sheet1 1/4”[381 mm]gasket strip(038819)6 AssemblyINSTALL THE REST OF THE CONE SHEETSb145678919’ 60° cone shown below2336 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.INSTALL THE REST OF THE CONE SHEETSb21234567891011 1215’ 45° cone shown below6 Assembly37Clarifi er Installation 80010036 11-09 [1]6 Assembly 3install cone braces if requiredBolt the cone braces into place between the columns and the cone if required on your installation (example c, on the next page). See the following pages to fi nd the appropriate brace layout for your clarifi er.INSTALL THE COLLAR (2)b(2)cone sheetscollarINSTALL THE COLLAR (1)a(1) collarcone sheetsNOTE: Continue installing bolts so bolt heads are on the inside of the clarifi er. 38 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.CONE BRACE CONNECTIONS TO COLUMN AND CONEccone braceconecolumn6 Assembly39Clarifi er Installation 80010036 11-09 [1]Completed Clarifi er, Example DrawingsCOMPLETED CLARIFIER (a 9’ diameter installation shown)outlet pipeinlet pipewiercolumncone sheetsidewallsheetpump boxfoundation,ring typeshownNot all details shown in this illustration6 Assembly40 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.COMPLETED CLARIFIER (a 9’ diameter installation shown)Not all details shown in this illustrationpump boxoutlet pipewiercolumncone sheetsidewallsheetfoundation,ring typeshowninlet pipe6 Assembly41Clarifi er Installation 80010036 11-09 [1]COMPLETED CLARIFIER (a 9’ diameter installation shown)columninlet pipeoutlet pipecone sheetsidewallsheetNot all details shown in this illustrationfoundation,ring typeshown6 Assembly42 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC. Backfi llingBackfi lling Procedure1. Install the Drain Tile.2. Backfi ll in uniform lifts of approximately 1’ (using granular fi ll 3-10 mm) completely around the tank. However, you must backfi ll at least up to the level of the Top of Cone before starting to fi ll the clarifi er with water. After backfi ll is level to the top of the cone, backfi lling must occur as the tank fi lls. 3. Start Filling the Tank - Check for leaks and make repairs as needed.4. Grade backfi ll to provide slope away from the tank. The top 6 to 12 inches of the fi ll may be non-granular soil to support vegetation (if desired).Note: Before backfi lling, you must apply exterior coating to the outside of the Clarifi er. Refer now to the instructions for applying Clarifi er exterior coating on pages 44 - 48.Note: Backfi ll with free-draining, non-cohesive, granular materials. WARNING Its important to stabilize the clarifi er with backfi ll material before fi lling the clarifi er with water. This must be done in order to prevent clarifi er (support) column failure.6 Assembly43Clarifi er Installation 80010036 11-09 [1]Note: By starting construction of the project immediately after placing the order for the GLOBAL Clarifi er the excavation can be completed in advance so that the concrete work can be completed and ready for the clarifi er(s) / basin(s) construction as soon as the plant arrives.slopegranular fi llclarifi ercolumnclarifi ersoilTYPICAL IN-GROUND TANK, FOUNDATION RING, SOIL, AND BACKFILL ILLUSTRATIONaTop of Cone6 Assembly44 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.Note: The coating applied to the Exterior Clarifi er is for corrosion protection only. The Exterior Clarifi er coating is applied differently from the Interior Clarifi er Liner For Interior Clarifi er Liner application, you must follow the instructions on pages 45 - 52Note: If rain is expected within 2 - 4 hours, delay installation of exterior coating until conditions and surfaces are dryNote: Read and understand the instructions that came with your PermaDriTM products and equipment before applying any PermaDriTM products Read and understand all PermaDriTM instructions pertaining to safety, operation, equipment, product familiarization, rubber spray, mixing, identifying product contamination, product maintenance, part “B” accelerator, pump, cleaning, and all other instructions pertaining to your installation.Exterior Coating Products:1. Mine Spray2. Mine Coat, which is brushed onNOTE: Read the sprayer manual before operating the sprayerNote: REQUIRED BEFORE EXTERIOR COATING APPLICATION. Etch exterior (including cone sheets) with vinegar. Apply vinegar with a sprayer or with a cloth rag. Put vinegar covering on exterior for 15 minutes minimum, then rinse / pressure wash with water and allow to fully dry.Note: When applying Mine Spray or when in the work area while Mine Spray is applied, you must wear a NIOSH N95 dust respirator mask. For proper use, see the instructions that come with your NIOSH N95 mask7 PermaDriTM Exterior Coating7 (Exterior Basin Application)45Clarifi er Installation 80010036 11-09 [1]Apply Exterior Coating to Entire Clarifi er Exterior 1start applying coating at clarifi er baseFollow the Spray Technique instructions. Spray exterior starting from bottom (with 4015 TIP “A” Nozzle). Cover the exterior of the clarifi er with Exterior Coating to protect against corrosion.A. Use Mine Spray Part “A” and Accelerator Part “B”. Always lead with Part “A” product.B. ALWAYS KEEP NOZZLEPERPENDICULAR to work surface.C. See the application instructions on the next (2) pages now. Follow these application instructions throughout exterior coating application. Start at the base (bottom) of the clarifier. It is important to work from the bottom of the clarifi er to the top of the clarifi er (because of moisture weeping)D. When applicable, work in lengths of 10’ - 12’.E. Now, apply exterior coating and uniformly apply 64 Wet Mils of Spray Liner parts A and B to the first full sidewall ring up to the level of the fi rst sidewall seam. Note: Mine Spray and Mine Coat application differs from painting. If your Exterior Coating is not applied properly, THIS WILL VOID YOUR WARRANTY If your Exterior Coating is not applied correctly, as indicated in these instructions, THIS WILL VOID YOUR WARRANTY See pages 44 - 47 before applying.7 PermaDriTM Exterior Coating46 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.Exterior Coating Application When applying a coating strip, make each strip approximately 18” wide and 10’ - 12’ long.Make each coating strip approximately 18 inches wide X 10 feet long (when applicable).Use 4008 spray gun Tip for detail work,and 4015 spray gun Tip when applying to larger areas.~18”approximately 10’ - 12’ longNOTE: Make certain not to shadow around bolts.N95 When applying a liner strip, make a double pass (2 passes) with coating spray for each strip of coating applied, left and then right. ON THE FIRST PASS OF EACH STRIP, ALWAYS LEAD WITH PART “A” MINE SPRAY PRODUCT. 12MAKE A DOUBLE PASS with coating spray for each coating spray strip appliedPART “A” nozzleN9547Clarifi er Installation 80010036 11-09 [1] Apply spray coating strip 2.Applystrip 2.Overlapfi rst stripby 50%APPLYING COATING LAYER ?STRIP 1STRIP 2 Apply spray coating strip 3.APPLYING COATING LAYER ?Applystrip 3.Overlapfi rst stripby 50%STRIP 1STRIP 2STRIP 3 Complete coating layer ? by completing strip 3.APPLYING COATING LAYER ?After completing STRIP 3, COATINGLAYER 1 is now complete.STRIP 1STRIP 2STRIP 3 Start spray coating layer ?. Apply spray liner strip 1.APPLYING COATING LAYER ?this gray area shows location of STRIP 1dashed outline shows location for STRIP 2nozzle path travelsacross centerof strip10’ - 12’Always DOUBLE PASS over each strip Typically after (3) horizontal strips, continue by covering coating layer 1 with vertical strips at 90° to the horizontal strips. Use the same method, overlapping each vertical strip 50%.APPLYING COATING LAYER ?Always DOUBLE PASS over each strip Apply coating layer ?.7 PermaDriTM Exterior Coating48 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.Continue Exterior Coating Application Until Complete 3allow coating to cure, rinse with waterAllow the entire exterior coating to cure and dry to the touch. Rinse or use a wet rag and remove all salt from the entire coating. Allow all rinsed or wiped surfaces to dry to the touch. After the coating is complete and dry, you are ready to apply the PermaDriTM rubber liner to the inside of the clarifi er(s). 2continue applying liner up exteriorFollowing the same method, continue up the exterior. Apply liner in sections and (1) sidewall ring at a time, from the bottom of the clarifi er to the top sidewall ring. Apply liner until a 64 Wet Mils / 40 Dry Mils liner thickness is achieved over the entire clarifi er exterior.7 PermaDriTM Exterior Coating49Clarifi er Installation 80010036 11-09 [1]Rubber Liner Products:1. Mine Spray, or Spray Liner2. Mine Coat, which is brushed onNOTE: Read the sprayer manual before operating the sprayerNote: If rain is expected within 2 - 4 hours, delay installation of rubber liner until conditions and surfaces are dryNote: Read and understand the instructions that came with your PermaDriTM products and equipment before applying any PermaDriTM products Read and understand all PermaDriTM instructions pertaining to safety, operation, equipment, product familiarization, rubber spray, mixing, identifying product contamination, product maintenance, part “B” accelerator, pump, cleaning, and all other instructions pertaining to your installation.Note: If rubber liner membrane is punctured, repair with a layer of Mine Coat, embed with geotextile fabric and cover with an additional layer of Mine Coat. *Geotextile Fabric recommendation: Tietex T272 Polyester.7 PermaDriTM Rubber Liner8 (Interior Basin Application)50 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.Note: The third liner layer (LINER LAYER 3) of Spray Liner should yield 96 Wet Mils or 60 Dry Mils. If the liner is applied too thick, it will take too long to cure. If the liner is applied to thin, you will not have an adequate liner If you do not achieve the correct consistent Liner thickness or Mine Coat thickness everywhere the liner is applied, THIS WILL VOID YOUR WARRANTYNote: REQUIRED BEFORE LINER APPLICATION. Etch clarifi er interior with vinegar. Apply vinegar with a sprayer or with a cloth rag. Put vinegar covering on walls for 15 minutes minimum, then rinse / pressure wash with water and allow to fully dry.Apply Liner to Clarifi er InteriorNote: When applying Spray Liner or when in the work area while Spray Liner is applied, you must wear a NIOSH N95 dust respirator mask. For proper use, see the instructions that come with your NIOSH N95 maskNote: Spray Liner and Mine Coat application differs from painting. If your Rubber Liner is not applied properly, THIS WILL VOID YOUR WARRANTY If your Rubber Liner is not applied correctly, as indicated in these instructions, THIS WILL VOID YOUR WARRANTY Read pages 49 - 57 before applying.8 PermaDriTM Rubber Liner51Clarifi er Installation 80010036 11-09 [1] 1brush on Mine Coat, work-in fabric Start the Prep-work. Brush on Mine Coat approximately 4” up the sidewall and 4” down the cone. < B > Wo r k - I n F a b r i c ( 6 ” - w i d e Tietex T272) in sections all the way around the clarifi er with gloves until saturated with coating. (Cut and apply fabric in manageable lengths (5’ - 10’.) Brush on thin layer of Mine Coat over fabric.Prep-work: APPLY MINE COAT AND FABRIC AT THE SIDEWALL TO FLOOR TRANSITION8 PermaDriTM Rubber Liner Brush on Mine Coatsidewallcone Work-in FabricTietex T272fabriccolumnsidewall52 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC. Brush on Mine Coat over fabricfabricsidewall Work-in FabricTietex T272fabricsidewallcone8 PermaDriTM Rubber Liner53Clarifi er Installation 80010036 11-09 [1] 4start applying liner at clarifi er baseFollow the Spray Technique instructions. Spray walls starting from bottom (with 4015 TIP “A” Nozzle). A. ALWAYS KEEP NOZZLEPERPENDICULAR to work surface.B. Start at the base of the clarifi er. First, spray the bottom of the clarifi er and then work up.C. Work in lengths of 10’ - 12’.D. Now, apply Liner following the Spraying Technique instructions. Uniformly apply 96 Wet Mils of Spray Liner parts A and B to the first full sidewall ring up to the level of the fi rst sidewall seam. (Make certain all 4-sides of bolts are covered to avoid bolt shadowing.) 6allow liner to cure, rinse with waterAllow the entire clarifi er interior liner to cure and dry to the touch. Rinse or use a wet rag and remove all salt from the entire liner. Allow all rinsed or wiped surfaces to dry to the touch.Note: Read and understand the Liner Spraying Technique instructions on pages 49 - 57 before starting spray liner applicationPrep-work: COAT ALL SEAMS AND BOLTS WITH MINE COAT AND SPRAY ALL PREP-WORK WITH 1 PASS OF LINER 2coat / dab Mine Coat on seams/boltsA. Continue Prep-work. Coat / dab Mine Coat over all bolt heads and coat all sheet seams. Make certain bolts are completely coated. Use a stiff brush.B. Let all Prep-work Mine Coat cure/blacken and dry to the touch. (This may take up to 12 hours depending on weather conditions.) 3apply 1 pass of part A and B linerSpray all Prep-work with a 1-direction pass of Spray Liner, spraying both parts A and B. Use 4008 TIP “A” Nozzle. Allow all Prep-work to dry to cure and dry to the touch. Always lead with part A liner product.Apply Spray Liner to the Entire Clarifi er Interior 5continue applying liner up interiorFollowing the same method, continue up the interior. Apply liner, (1) sidewall ring at a time, from the bottom sidewall ring to the top sidewall ring. Apply liner until a 96 Wet Mils / 60 Dry Mils liner thickness is achieved over the entire clarifi er interior.8 PermaDriTM Rubber Liner54 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.FOLLOW THE INSTRUCTIONS IN THIS MANUAL SECTION TO CORRECTLY APPLY 96 WET MILS OF SPRAY LINERNote: The third liner layer of overlapping double passes (LINER LAYER 3) of Spray Liner should yield 96 Wet Mils or 60 Dry Mils. If the liner is applied too thick, it will take too long to cure. If the liner is applied to thin, you will not have an adequate liner If you do not achieve the correct consistent Liner thickness or Mine Coat thickness everywhere the liner is applied, THIS WILL VOID YOUR WARRANTYNote: Spray Liner and Mine Coat application differs from painting. If your Rubber Liner is not applied properly, THIS WILL VOID YOUR WARRANTY If your Rubber Liner is not applied correctly, as indicated in these instructions, THIS WILL VOID YOUR WARRANTY Read pages 49 - 57 before applying.Liner Spraying Technique8 PermaDriTM Rubber Liner55Clarifi er Installation 80010036 11-09 [1]Note: When applying Spray Liner or when in the work area while Spray Liner is applied, you must wear a NIOSH N95 dust respirator mask. For proper use, see the instructions that come with your NIOSH N95 maskNote: REQUIRED BEFORE LINER APPLICATION. Etch clarifi er interior with vinegar. Apply vinegar with a sprayer or with a cloth rag. Put vinegar covering on clarifi er interior for 15 minutes minimum, then rinse / pressure wash with water and allow to fully dry.8 PermaDriTM Rubber Liner56 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC. When applying a liner strip, make each strip approximately 18” wide and 10’ - 12’ long.Make each coating strip approximately 18 inches wide X 10 feet long (when applicable).Use 4008 spray gun Tip for detail work,and 4015 spray gun Tip when applying to larger areas.~18”approximately 10’ - 12’ longNOTE: Make certain not to shadow around bolts.N95 When applying a liner strip, make a double pass (2 passes) with liner spray for each strip of liner applied, left and then right. ON THE FIRST PASS OF EACH STRIP, ALWAYS LEAD WITH PART “A” LINER PRODUCT. 12MAKE A DOUBLE PASS with liner spray for each liner spray strip appliedPART “A” nozzleN958 PermaDriTM Rubber Liner57Clarifi er Installation 80010036 11-09 [1] Apply spray liner strip 2.Applystrip 2.Overlapfi rst stripby 50%APPLYING LINER LAYER ?STRIP 1STRIP 2 Apply spray liner strip 3.APPLYING LINER LAYER ?Applystrip 3.Overlapfi rst stripby 50%STRIP 1STRIP 2STRIP 3 Complete liner layer ? by completing strip 3.APPLYING LINER LAYER ?After completing STRIP 3, LINER LAYER 1 is now complete.STRIP 1STRIP 2STRIP 3After completing the vertical strips, continue by covering liner layer 2 with horizontal strips over the same area of the fi rst horizontal strips, as in the fi rst liner layer, overlapping each 50%. Apply liner layer ?.APPLYING LINER LAYER ?Always DOUBLE PASS over each strip Start spray liner layer ?. Apply spray liner strip 1.APPLYING LINER LAYER ?this gray area shows location of STRIP 1dashed outline shows location for STRIP 2nozzle path travelsacross centerof strip10’ - 12’Always DOUBLE PASS over each strip Typically after (3) horizontal strips, continue by covering liner layer 1 with vertical strips at 90° to the horizontal strips. Use the same method, overlapping each vertical strip 50%.APPLYING LINER LAYER ?Always DOUBLE PASS over each strip Apply liner layer ?.8 PermaDriTM Rubber Liner58 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.TYPICAL ITEMS NEEDED ON JOBSITE: 1. SHEARS FOR FABRIC (GOOD RAZOR KNIVES) 2. DUST MASKS 3. 1 BOTTLE OF GOO-GONE 4. 5 GALLONS OF MINERAL SPIRITS 5. EMPTY 5 GALLON BUCKETS 6. TYVEK SUITS 7. DRILL WITH LONG MIXER BLADE (MIX SALT WATER & EMULSION) 8. UNLEADED GAS 9. NON-DETERGENT 10/30WT OIL 10. DISPOSABLE GLOVES 11. 9” SHORT NAP PAINT ROLLERS 12. HANDLES FOR THE PAINT ROLLERS 13. 3” or 4” CHIP BRUSHES 14. ELECTRICAL EXTENTION CORD 15. SHOP TOWELS 16. DRINKING WATER 17. SUN SCREEN 18. SHADE COVERING 19. PLASTIC OR TARP FOR UNDER MACHINE (SPILLS) 20. SMOOTH SOLE SHOES (STEEL TOE) PermaDriTM, Items Needed Checklist9 PermaDriTM Site Checklists959Clarifi er Installation 80010036 11-09 [1]----Motor Oil ----Compensator Pressure MP30 ----Gear Oil ----Compensator Pressure MP20 ----Belts Tightened ----Suction Hose ----Controller Clips ----Dual Gun Check ----Check Hoses ----Check Port Caps PUMP: A) ---- Check Oil ----Fluid Flow ----Pressure B) ---- Check Oil ----Fluid Flow ----Pressure PACKING LIST: ----Pump Package ----200’ Pressure Hose w/ Caps ----A Side Suction Tube & Hose ----B Side Suction Tube & Hose ----Return Hoses (2) ----Dual Gun W/Wands 8” ----Spray Tips (2 @ 4001, 2 @ 4008, 2 @ 4015) ----Spare Parts Kit 5026-080 ----Magic Tape ----Manuals (Honda & comet) ----Air Pressure/ Inflator Tool ----Gun Repair Kit Plus additional Brass Seat ----1 ea. Metric Allen Wrench set ----1 ea. Dentist Tool to remove Check Valves ----1 ea. Crescent Wrench 8” & 10” ----Small wire Brush ----Small Bottle Cleaning Brush ----Hose Clamps (4) ----Tie-Wraps----13/16” Spark Plug Wrench w/ a 4” Extension ----1Quart of SAE 30 Non-Detergent Oil ----1 Roll of Aluminum Window Screen ----Duct Tape PermaDriTM, Quality Checklist9 PermaDriTM Site Checklists60 Clarifi er Installation 80010036 11-09 [1]GLOBAL INDUSTRIES, INC.Notes:61Clarifi er Installation 80010036 11-09 [1]Recent Signifi cant Manual Changes: 11-09 [1] Revision Changes 1 Changes were made throughout the entire manual. 2 PermaDriTM instructions were added to this manual. GLOBAL WASTEWATER TREATMENT SYSTEMSP. O. Box 2105 • 2928 East Highway 30Grand Island, Nebraska 68801, U.S.A.(308) 384-9320 • FAX (308) 382-6954© 2009 Global Industries, Inc. All rights reserved.www.globalindinc.comfor information on other Global Industries products see:GLOBAL INDUSTRIES, INC.