MPP High Performance Multiphase Pump Brochure

MPP High Performance Multiphase PumpThe Heart of Your ProcessSulzer Pumps1 245Main ApplicationsSulzer multiphase pumps (MPP) are used to pressure boost oil well effluent without upstream separation. As such, they are able to withstand a wide and variable range of process conditions such as:• variable oil flows• changing water cut• variable gas void fractions, fluid pressures and temperaturesThey are deployed onshore, offshore, and subsea, in a variety of environments and climates.• Heavy duty pressurized double mechanical seals • Ensures reliable operation whatever the GVF being pumped • Decades of balance drum experience• Allows the pump to make high dP with reasonable thrust bearing loads• Tapered shaft end• Fast coupling removal for ease of mechanical seal maintenance • Anti-friction or hydrodynamic bearings• Anti friction bearings up to 3,600 rpm• Hydrodynamic bearings > 3,600 rpm• Axial split inner casing and split diffuser• Simplifies maintenance and ensures excellent rotordynamic behavior (no need to disassemble rotor after balancing)• Helico-axial hydraulic• Allows high gas volumes to be pumped, sand tolerant design due to large clearances and abrasion resistant material/coatings • Full cartridge pull-out with bolted cover closure• Reduces downtime and assures pressure tightness763Features and Benefits1456723Material classes MaterialAPISince Sulzer multiphase pumps are used to pressure boost well effluent without separation, Super Duplex SS with Sulzer Metco SUME abrasion resistant coatings are often supplied. Other materials available upon requestMaterialsPerformance RangesMPP High Performance Multiphase PumpHydrocarbon Processing IndustryOil & Gas Power GenerationPulp and PaperGeneral IndustryWaterChemical Processing Industry50 Hz 60 Hzup to 3,600 m3/h Capacities up to 500,000 BPDup to 200 bar dP Heads up to 3,000 psi dP20 to 100 % GVF Gas Void Fractions 20 to 100 % GVF0.4 to 6 MW Power 1,000 to 10,000 HPup to 6,500 RPM Speeds up to 6,500 RPMOperating DataAssumptions: Suction Temp = 20 °C, Suction Pressure = 30 barA Liquid Density = 800 kg/m3, Gas Density = 36 kg/m3Drive Power = < 2 MW (2680 BHP)Drive Power = < 4 MW (5360 BHP)Drive Power = < 6 MW (8050 BHP)PressureRise (bar)PressureRise (psi)Total Flow Rate (bbl/d)GVF = 20%Total Flow Rate (m3/h)2001801401601201008060402002,9002,6102,0302,3201,7401,4501,16087058029000 1,000 1,500500 2,000 2,500 3,0000 200,000100,000 400,000 500,000300,000 600,000PressureRise (bar)PressureRise (psi)Total Flow Rate (bbl/d)GVF = 60%Total Flow Rate (m3/h)2001801401601201008060402002,9002,6102,0302,3201,7401,4501,16087058029000 1,000 1,500500 2,000 2,500 3,0000 200,000100,000 400,000 500,000300,000 600,000PressureRise (bar)PressureRise (psi)Total Flow Rate (bbl/d)GVF = 80%Total Flow Rate (m3/h)2001801401601201008060402002,9002,6102,0302,3201,7401,4501,16087058029000 1,000 1,500500 2,000 2,500 3,0000 200,000100,000 400,000 500,000300,000 600,000PressureRise (bar)PressureRise (psi)Total Flow Rate (bbl/d)GVF = 40%Total Flow Rate (m3/h)2001801401601201008060402002,9002,6102,0302,3201,7401,4501,16087058029000 1,000 1,500500 2,000 2,500 3,0000 200,000100,000 400,000 500,000300,000 600,000Assumptions: Suction Temp = 20 °C, Suction Pressure = 30 barALiquid Density = 800 kg/m3, Gas Density = 36 kg/m3Note: The axis does not represent the real pressure achievable. This pressure depends on the GVF and suction pressure.Monitoring and ControlAn Experienced PartnerHelico-axial MPPs have a self regulating capability to adapt to gas volume changes under nor-mal operating conditions. They have a wide operating envelope with a large turndown capability. The pump and its auxiliaries are controlled by a PLC via an operator interface (local and/or remote and allowing for unmanned operation). Trend-ing and history functions are provided.MPP’s are normally operated at a constant speed selected by the operator to achieve the desired output. The operating process control can be effected by changing the speed set point (using a process param-eter for control). Variable speed drive (mechanical or electri-cal) provides a high degree of operational flexibility and suits process changes due to field evolution over time.Sulzer Pumps is a well-recognized supplier of multiphase pumping solutions. Customers worldwide have successfully turned to Sulzer for their applications.Algeria, 2 x MPP7 Russia, 4 x MPP11 North Sea, 1 x MPP8Communication modulesControllerInput / output modulesOperator interfaceTrendingHistoryProcess instrumentationAuxiliary instrumentsSolenoid valvesEmergency push buttonFire & gas instrumentationSafety instrumentationMain motorsAuxiliary motorHeatersSAFE AREAHAZARDOUS AREAMPP Package: Pump, driver & auxiliaries Electrical UnitsMCCVSDStart / stop statusEmergencystopSafety systemE00601 en (1) 3.2013, Copyright © Sulzer PumpsThis brochure is a general presentation. It does not provide any warranty or guarantee of any kind. Please, contact us for a description of the warranties and guarantees offered with our products. Directions for use and safety will be given separately. All information herein is subject to change without notice.www.sulzer.com