Singer Packaged Systems Catalog

Singer Packaged Systemssingervalve.com2Singer Packaged Systems (SPS) offers a complete line of standard and custom designed, pre-tested, pre-packaged valve stations, ready for site installation and mainline connection. SPS will work with you to design a package to meet the needs of your application and will provide complete and accurate AutoCad drawings for your design and layout approval. Contact us to discuss your unique application requirementsThe Advantages OfA Pre-Packaged SystemLESS MONEY: Save up to 60% or more on capital costs compared with on-site construction. LESS WORK: One stop shopping - designed and pre-packaged to meet your application require-ments. LESS WORRY: The complete package is ful-ly tested, calibrated and ready for installation.LESS TIME: Installation can be completed in as little as 8 hours compared with several days for on-site construction with minimal service & site disruption. LESS RESPONSIBILITY / INCREASED EFFICIENCY: Single source accountability means you don’t have to worry.100% FactoryTestedMEET Regulatory Requirements*Singer Packaged Systems (SPS) is backed by 50 years of design and manufacturing experience. SPS is a division of Singer Valve Inc., which offers a full line of world-class automatic control valve solutions. This relationship creates a unique synergy in the superior application, design and production of our packaged systems - and SPS passes this experience, quality and cost savings on to you Many options may be incorporated into our packaged systems, using a diverse line of proven and trusted Singer components, as well as a variety of nationally recognized brands to meet your fl ow control requirements. Our Packaged Systems come com-plete with industry-leading standard features as well as many unique and innovative options. Singer is known in the industry for our commitment to customer service, which has won us the confi dence and loyalty of our customers worldwide. Our global network of representatives provide factory trained support and are fully backed by SPS’s technical experts. * Not available in all size/model combinations. Consult with factory.FMAPPROVEDULC US® ISO 9001:2000Registered CompanyTypes of Singer Packaged SystemsPRESSURE REDUCING PACKAGED SYSTEMS • A complete package designed to maintain a constant downstream pressure. PRESSURE RELIEF / SUSTAINING / SURGE CONTROL PACKAGED SYSTEMS • Pressure relief packages ensure inlet pressure equals or exceeds a pre-determined (adjustable) pilot setting, maintaining a con-stant minimum supply pressure. Pressure Sustaining Packages ensure that the supply (inlet) pressure equals or exceeds a pre-determined (adjustable) pilot setting and closes slowly (adjustable) to minimize surging. PUMP CONTROL PACKAGED SYSTEMS • Pump control packages are designed to prevent surges associated with the starting and stopping of pumps. They are available in double chamber design for both in-line and by-pass applications. As an economical alternative, single chamber pump control valves are also available. LEVEL CONTROL PACKAGED SYSTEMS • Level control packages are designed to maintain and prevent overfl ow in tanks, towers, and reservoirs. Float Control Packages use direct-acting, lever-operated pilots to directly control the maximum water level. Altitude Packages control the level from ground level using the hydrostatic head. These packages are available with fi xed or adjustable draw-downs and as one-way or two-way fl ow control. FLOW METERING CONTROL PACKAGED SYSTEMS • Singer’s Metering Valves control and maintain standard hydraulic valve functions while providing the ability to accurately moni-tor and control fl ow rates through the metering valve without the requirement of a dedicated fl ow meter. Integrated with Singer’s Electronic Metering Panel, fl ow rates and system operation can be monitored and controlled through SCADA ready panels. BACKFLOW CONTROL PACKAGED SYSTEMS• Backfl ow control packages prevent the reverse fl ow (backfl ow) of liquid, from entering the supply system, minimizing risk of contamination or system damage. Packaged systems can be supplied with certifi ed double check and reduced pressure backfl ow prevention assemblies, complete with gate valve isolation, or with certifi ed fi re fl ow detector check assemblies.The Singer Packaged Systems Difference Singer Packaged Systems offers cost-effective, high quality, superior designed packaged systems.EPOXY COATING• Piping and Singer valves are heat fu-sion epoxy coated and lined to AWWA C-116 and NSF 61 Standards.QUALITY COMPONENTS• SPS uses only proven and trusted NSF and AWWA approved compo-nents. GUARANTEE OF FIELD PERFORMANCE• SPS guarantees its recommended solution will meet the agreed functional and performance expectations of your application. 50-YEAR EXPERIENCE • SPS is backed by 50 years of Singer design and manufacturing experience. SUPERIOR DESIGN DETAILS • Anchored in place, adjustable pipe support stands. Mainline thrust plates anchored to vault walls. Couplings pro-vided for ease of installa-tion and maintenance.FULL RANGE OF OPTIONS• Will use customer preferred vendors for options and accessories, such as lo-cal concrete suppliers3Commonly Included Components 4The following are commonly included components of a SPS packaged system. (SPS will use customer preferred ven-dors for options and accessories, such as local concrete suppliers when requested.)Automatic Control Valves (ACVs): SPS uses the highest quality Singer valves to control and regulate the fl ow in the system. Singer offers a complete range of ACVs as well as many unique and patented, high performance ACV options to meet the spe-cifi c requirements of your application. Backfl ow Preventers: SPS systems will meet all standards of backfl ow protection requirements in waterworks and fi re protec-tion supply systems. Fire fl ow detector check assemblies, double-check cross connection control assemblies, and single check assemblies can be provided to meet system and equipment protection requirements.Isolation Valves: SPS will specify and utilize only industry recognized and approved isolation valves, to include butterfl y valves, NRS and OS&Y gate valves, and industrial ball valves, to provide system isolation for maintenance as well as throttling or balanc-ing purposes. SPS will recommend the right isolation valves to best meet the needs of your application. Inline Strainers: SPS will specify and utilize only industry recognized and approved in-line strainer equipment, to provide particulate contamination protection and equipment protection. SPS will recommend the best suited ‘Y’ or basket strainer to meet the needs of your application. Strainer blowdown valves can also be included. Differential pressure gauge assemblies can be supplied as an option. Meters: SPS will provide complete meter fl ow assemblies to meet your industrial, municipal or residential water metering re-quirements. Singer will provide water meter, instrumentation and assist in fl ow meter selection to provide an optimized and cost effective solution to your water metering needs.Other Accessories - Other common components include: air, vacuum and combination air release valves, pressure gauges, test, sample, and hosebib connections, to meet future fl ow control and monitoring equipment. Duplex pilot strainer assemblies and automatic sump drain assemblies are also available options.The Singer Valve Difference Discover Singer’s Impressive Performance Advantages* Not available in all size /modelcombinations. Consult with factory.100% FACTORY TESTEDMEET RegulatoryRequirements*Save bent stems, inspection and assembly time (Removable, separate stem cap)Improvefl ow, wearresistance(fusion epoxy lined andcoated)Easier maintenanceImprove worker safety(Smaller lighter cover)Reduce service calls Install, set-up and forget it’s that simple(Precise andrepeatable pilots)Corrosion resistant(316 Stainless steel spring)Easy safe removal of inner valve assembly(Lifting eye bolts provided on rolling diaphragm models)Chlorine & chlora-mine resistant(Buna-N and EPDM Elastomer Diaphragm avail-able)Corrosion resistant stem(316 Stainless steel)Prevents rust and reduces maintenance(Stainless steel external fasteners)Easy bonnet removal(No rusting spigot / lip locations)Dependable maintenance-free seat(Stainless Steelanti-vibration fasteners)Easy re-orientation of pilot system(Extra threaded taps on main valve)Easy disassembly of inner valve (Accessible wrench fl at on fl atdiaphragm models) Maintenance free and Guaranteed for life(316 Stainless steel seat ring)Unequalled low fl ow stability(rolling diaphragm design; 10” [250 mm] and larger)ISO 9001:2000Registered CompanySee pg. 2 for other certifi cations.Design Confi gurationsSPS offers a variety of design confi gurations to meet the needs of your application. Heat fusion epoxy lined and coated schedule 40 steel construction is standard. Heavy wall, stainless steel or ductile iron fabrication is available upon request. Typical con-fi gurations include straight run, single by-pass or double by-pass options. Confi gurations can include an ACV or Backfl ow Preventer on its own, or together with a combination of other options such as strainers, isolation valves, meters or other accessories. Typical Confi gurations include: (A) Straight Run: Such as single control valve(B) Single By-Pass: Such as a Dual control valve(C) Single By-Pass: Such as a Single control valve with manual by-pass(D) Double By-Pass: Such as a Dual control valve with manual by-passOr any Combination of ACVs, Backfl ow Preventers, isolation valves, strainers, meters or other accessories to meet the needs of your application.Fabrication And Assembly Pre-assembled and tested control valve piping arrangements in 1-1/2” to 12” sizes. Fabrication capabilities to 36”. End connections can be provided as fl anged, threaded, grooved or plain end. For specifi c fl ow capacities, pressure ratings, control valve data, and specifi cations please refer to the Singer Valve Inc. product catalog or visit the online catalog atsingervalve.com.5Design OptionsNNNNNNNN NNNNN NNNNNNNNNNNNNNNNNNNN NNNNNNN NNVault & Utility Building OptionsSPS Packaged systems can be designed for above grade or below grade construction to meet the needs of your fl ow control application. Typical below grade pre-cast vault sizes (interior dimensions) include: 1. 2.3m (90”)L x 1.4m (55”)W x 2.0m (78”)H 2. 3.0m (120”)L x 1.5m (60”)W x 2.0m (78”)H3. 4.0m (160”)L x 2.1m (84”)W x 2.0m (78”)HOther sizes and confi gurations are available upon request. SPS may provide coordi-nation and engineering assistance with locally available pre-cast utility vault manufac-turers, to minimize shipping costs and utilitize locally approved suppliers/vendors. For above grade construction SPS provides quality pre-engineered enclosures, in a wide variety of sizes and styles, with available environmental control equipment. SPS will provide design assistance in specifying size, and service requirements of utility buildings, or provide design solutions to match existing structures.Packaged systems can be designed for above grade or below grade construction.SINGER2"Vault & Utility Building Options6SPS will supply fully assembled con-trol valve or meter valve assemblies in modular two section pre-cast con-crete chambers. Concrete chambers are available in a variety of sizes and confi gurations customized to suit mainline pipe entrances, manhole openings, sumps discharge lines and electrical conduit to suit any application or spec-ifi ed requirements.Pre-cast reinforced concrete chambers are specifi ed to meet all relevant codes, rat-ings and specifi cations to meet anticipated traffi c, mainline thrust, backfi ll soil and hydrostatic loads. Lifting lugs or loops are provided to permit ready and safe trans-portation and site installation into the excavated site. Chamber sections are watertight sealed at all seams, mainline pipe, and sump discharge and conduit penetrations prior to backfi lling. Exterior damproof coating is available, as is interior white painting for increased visibility and cleanliness. Spray-on applied polyurethane foam insulation may be provided to meet frost protection requirements.A wide range of manhole access covers can be provided to meet specifi ed load requirements, environmental protection, security and safety concerns, and available budgets, which may include: cast iron manhole frame and cover and aluminum or steel checker plate hinged, sealed and lockable covers. Manhole and access covers may be supplied pre-cast into concrete riser sections to meet specifi ed grade heights. Approved chamber access ladders or cast-in ladder rungs will be provided complete with ladder safety poles as required.Chamber drainage is provided through adequate grading towards cast-in sumps. Sump confi guration, location and size may be provided as specifi ed to include depth and drainage requirements. Sump gratings are available or may be provided to meet customized confi gurations. Chambers may be pre-equipped with electrical sump pumps complete with discharge piping or with a non-electrical, fl oat operated, pres-sure ejector assembly, using mainline pressure to discharge sump accumulation to storm water drainage.SPS may provide pre-installed electrical, instrumentation and control conduit, wiring and equipment, to include circuit breaker distribution panels within the chamber to suit lighting, receptacles, sump pump, heating and ventilation equipment as required. For external customer supplied electrical distribution and SCADA connection, pre-wired conduit and junction box connections, for installed electrical and control equipment, may be supplied as required.For Design Assistance OrMore InformationSimply fi ll in the adjacent Design/Quotation Worksheet andFax: 604 594 8845 or Toll-Free Fax 1 800 663 7266 Or contact us directly at 604 594 5404 or on-line at singervalve.com.7DESIGN / QUOTATION WORKSHEETProject NameProject LocationSinger Rep Company NameContact PersonAddressPhone FaxEmailSPECIALNOTES-APPLICATIONDETAILS-REQUESTEDOPTIONSNOTES-PERTINENTINFORMATIONSYSTEMAPPLICATIONPressure Control SystemLevel Control SystemPump Control SystemFlow Control SystemRelief, Sustaining, Surge Control SystemFlow Metering SystemBackflow Control SystemMAINLINEDETAILSMainline Pipe DiameterMainline Pipe MaterialMainline to Provide Fire Protection DESIGNFLOWRATESMinimum(LPS or USGPM) Normal(LPS or USGPM) Maximum(LPS or USGPM) DESIGNPRESSUREDATAMax Inlet(PSI or Bar) Min Inlet(PSI or Bar) Max Outlet(PSI or Bar) Min Outlet(PSI or Bar) Desired Outlet(PSI or Bar) MAINLINECONNECTIONlnlet and Outlet Flange ConnectionInlet and Outlet Transition CouplingInlet and Outlet Plain EndOther:ISOLATIONVALVESResilient Seat Gate ValvesAWWAButterfly Valves Wafer or Lug Style Butterfly ValvesOtherINLINESTRAINERSNone Required Wye Strainers with BlowdownBasket Strainers with BlowdownOtherACCESSORIESInlet Air Release Valve with IsolationOutlet Combination Valve with IsolationOtherCONFIGURATION(A) Single Control Valve (B) Dual Control Valve (C) Single Control Valve with Manual Bypass(D) Dual Control Valve with Manual BypassConfiguration as per supplied detailSYSTEMLOCATIONAbove Grade ConstructionBelow Grade Concrete Vault Application-approximate mainline pipe bury depth(m or ft)Ventilation Pipes RequiredORDER DESCRIPTIONSTANDARDEQUIPMENTANDSPECIFICATIONS-All fabricated pipe sectionsshall be sandblasted and heatfusion epoxy coated and linedto AWWAC-116 and NSF 61Standards.-Couplings and adapters sup-plied to enable valve andequipment removal for service-Inlet and outlet pressuregauges complete with isolationand bleed test assembly-Inlet and outlet NPT sample,test or wash down ball valves-Adjustable pipe supportstands rated for equipmentand line sizeCONCRETEVAULTFINISHANDCOATINGSStandard Interior Wall and Ceiling WhitePaintExterior Bitumastic Tar Damp-ProofingSpray-on Polyurethane Foam InsulationNotesHATCHWAYANDMANHOLEOPTIONSManhole Frame and CoverAluminum HatchwaySteel HatchwayPedestrian Load RatedVehicle Load RatedNotesSUMPDRAINAGEOPTIONSSump Knockout for Gravity FiltrationCast-in Sump BasinNo Drain HoleDaylight Drain HoleLine Pressure Sump Discharge AssemblySubmersible Sump Pump (power required)NotesELECTRICALOPTIONSLighting and ReceptaclesForced VentilationElectrical HeatersControl and/or Monitoring PanelsOther?? ????? ?? ?????? ? ???? ? ? ? ???? ??? ???? ??? ???? ?(A)(B)(C)(D)SPS Mar.08Vault Plan ViewMainline Pipe Section ViewEnd Section ViewAnISO 9001:2000RegisteredCompanyCanada Head Offi ce USA Offi ce12850 - 87th Avenue Cell: 518 232 2333Surrey, British Columbia, Canada V3W 3H9 Toll Free Fax (US & Canada): 1 800 663 7266Tel: 604 594 5404 E-Mail: [email protected]: 604 594 8845 singervalve.comToll-Free Fax (US & Canada): 1 800 663 7266 E-Mail: [email protected] singervalve.comSouth East Asia Offi ce Middle East Offi ceSVM Water Controls Sdn.Bhd. Canadian National ValvesNo 6, Jalan MJ 4, Medan Maju Jaya, Sharjah, United Arab EmiratesBatu 7, Jalan Kelang Lama, Tel: +971 6 574 080546200 Petaling Jaya, Fax: +971 6 574 7431Selangor Darul Ehsan, Malaysia. E-Mail: [email protected]: 603 7784 4043 / 7784 4044 singervalve.comFax: 603 7781 8312E-Mail: [email protected]