SYPRO - Model Dual 200-2F -Blister Feeder System
The SYPRO Dual 200-2F is an advanced blister feeder system tailored for versatile applications, notably in multi-phase blister production. This model features two distinct format cassettes enabling simultaneous yet independent control of multiple product formats within a single machine setup. The unit integrates with both intermittent plate sealing and continuous rotary sealing blister machines, operating through both continuous and intermittent motions. It incorporates a range of functional components such as tray separators, filling shoes, and a drive assembly, fostering efficient and precise product arrangement. Its human-machine interface, safety guard, and self-contained operation, supported by individual cam signal control, make it suitable for a range of complex packaging tasks. Communication with the blister machine is solely through signal exchange, maintaining comprehensive operation without direct physical integration.
2F stands for 2 formats. The Sypro® Dual 200-2F can be equipped with two separate format cassettes allowing to feed two or more different products in one blister. The format cassettes are mechanically separated. The power unit drives both formats simultaneously. However, the individual formats are controlled independently by own cam signals. Since the two formats feed the products into the blister web successively, the signals are also releasing them in succession.
The Sypro® Dual 200-2F is particularly suitable for the production of multi-phase blisters and blisters with different product arrangements.
The system runs on intermittent as well as continuous motion blister machines. The functions are identical to our model Sypro® Dual 200.
The feeder system is a self-contained unit that communicates with the blister machine only via signals.
- The unit can be equipped with two individual feeding cassettes, which are mechanically strictly separated and controlled
- independently by own signals.
- The feeder is exclusively driven electrically and does not use pneumatics. Thus, no external air in the environment of open products.
- GMP fair design.
- Visualization is FDA CFR Part 11 compliant.
- Networking capability.
- Remote Access capability.
- All axes with absolute position detection.
- Multilingual operation, languages switchable.
- Detailed error description with possible root cause analysis to assist in the elimination of any errors.
- An unlimited number of format recipes can be stored.
- Product recipes can be exported and imported.
- Creation of PDF-files to output product recipes and audit trail information.
- All axes and functions can be changed during operation.
- Four user levels with different permission settings for as many users as desired
- Login via username and password with auto-logoff possibility.
- If there is no enable signal on the blister machine, it is possible to use the feeder's own shift register.
Intermittent blister machines (plate sealing):
- Sweep movement of the X-Y axis after or during the placement of the products in the blister pocket. The sweep movement can be
- adjusted in length and angle.
- Web shrinking compensation optionally available.
- It is selectively possible to fill the products during each sealing cycle or to fill a double cycle every second sealing cycle. The maximum numbers of cycles of the feeder are 60 feeding cycles, thus up to 120 sealing cycles per minute.
Continuous motion blister machines (rotary sealing):
- 100% synchronization with the web-speed. The speed of the web car i be varied between 0-20m / min. during operation.
- Pocket edge-triggering or blister machine signal-triggering optionally configurable.
- The length of the feeding cycle can be adjusted independently of the deep drawing cycle to the required feeding rate.