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McLanahan - Filter Presses
Filter Presses dewater and separate liquids and solids in a slurry by pumping the slurry at high pressure into a series of hydraulically closed recessed plates lined with filter cloths.
Filter Presses dewater and separate liquids and solids in a wide range of applications. Due to their versatility and reliability, Filter Presses are one of the most widely used pieces of equipment in liquid-solid separation. They dewater material and separate liquids and solids by pumping the slurry into a series of empty chambers that are formed by the plates of the filter press. Each plate is lined with filter media, which determines what particles are dewatered and separated from the liquid.
Applications ideal for Filter Presses include: tailings or effluent from a mine or aggregate wash plant, mineral concentrates and most underflow slurries from industrial, agricultural or mineral processes coming from a Thickener or clarifier process. McLanahan Filter Presses provide customers in many industries with proven technology that is capable of producing a drip-free cake from mining and aggregate tailings, mineral concentrates, and a wide range of waste materials through mechanical dewatering.
A Filter Press is composed of a support structure holding a series of recessed plates lined with filter cloths. Hydraulic pressure is used to hold the recessed plates tightly together, creating a seal around their perimeters and void spaces between the plates. A high-pressure slurry dewatering pump forces slurry into the empty chamber spaces between the plates for dewatering. The slurry solids are captured between the plates, while the clean filtrate water passes through the filter cloth mesh and exits through ports in the filter plates. When the chamber spaces are full of dewatered slurry solids, the slurry feed pump is automatically stopped. The hydraulic pressure holding the plates together is released so the plates can be separated individually, allowing the dewatered solid material cakes to fall by gravity out of the press.
Many people think the filter plates are squeezed together to expel water, but the press never moves during the time of dewatering. The only movements involved occur when the plates separate to expel the dry cakes or close to begin a new process cycle. Plates simply connect to form a seal under hydraulic pressure while the feed pump supplies the necessary pressure to dewater the fine solids.
Filter Presses are designed for simple and limited movement. This design leads to high-levels of automation and reliability. Compared to competing dewatering technologies, higher levels of water removal can be achieved with the Filter Press because the material being dewatered is captured between the recessed plates under the highest possible pump pressures. The Filter Press is also designed for the specific application by selecting the cycle times, cake thickness, feed pressures and plate styles to achieve optimum dewatering efficiencies.
- Designed based on customer material testing and specific customer needs
- Plate sizes available range from 630 mm by 630 mm to 2.5 m by 2.5 m
- Recessed/membrane plate count from 15 to 195 plates depending on cake thickness
- Typical slurry feed pressure of 100 to 225 psi
- Cake thickness between 15 mm and 50 mm
- Dual slurry feed inlets lower inlet velocity and results in less wear on filter cloths
- Open filtrate design allows for simple and rapid identification of bad filter cloths
- Filter cloths with VELCRO® over traditional zip-ties for easy replacement
- Allen Bradley or other customer-preferred programmable logic controller with fully automated controls and remote monitoring/assistance
- Wider plate openings allow for better cake release and easier inspection and maintenance
- Core blow valves recycle residual non-dewatered feed slurry prior to cake discharge to ensure the driest possible cakes
