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Evident - Model OmniScan X4 -Phased Array Flaw Detector
Detect and interpret challenging flaws and identify damage earlier with the powerful, yet portable OmniScan™ X4 multitechnology flaw detector. Exploit its versatile PA, faster TFM, innovative PCI, and efficient twin TFM/PCI to perform rapid and reliable inspections of welds and components.
Take on more complex challenges with confidence while keeping your equipment lightweight and field-ready.
- The flexibility to develop new PAUT applications requiring 128-element pulsers.
- Full 128:128 power in the same compact, portable, and durable design.
- An upgrade path for your existing OmniScan X4 64:128PR: No full replacement needed.
- Improved focalization and steering functionality.
- The ability to go beyond 64 elements for linear and matrix probes
What the Experts Use
A portable yet powerful solution, the speed and versatility of the OmniScan™ X4 multitechnology series boosts your productivity while increasing confidence in your assessments. Exploit its advanced phased array capabilities, efficient total focusing method (TFM), and innovative phase coherence imaging (PCI) to detect and interpret challenging flaws and secure the integrity of your assets by identifying damage earlier.
Each OmniScan X4 unit is a complete multitechnology inspection toolbox, enabling you to exploit multiple ultrasonic testing techniques. Leverage its detection and measurement capabilities to accurately identify and evaluate the severity of damage before it becomes critical, protecting welds, components, and assets most susceptible to cracking or corrosion.
Performing phased array, TOFD, TFM, and PCI is straightforward and intuitive on the OmniScan X4 series. Inspectors of any experience level can exploit these techniques with increased efficiency and more confidence utilizing the simple step-by-step scan plan and application presets.
Convenient Application PresetsImprove the learning curve and increase the reliability and consistency of inspections between operators with the OmniScan X4 application presets. Even low-level users and new users can produce an optimal PA or PCI configuration within minutes.
With options for corrosion and composite inspections, these preprogrammed parameters simplify scanning setups using HydroFORM™, FlexoFORM™, and RollerFORM™ scanners, and you can adjust the settings as needed.
Ease Complex ConfigurationsThe OmniScan X4 scan plan’s intuitive step-by-step 3D graphics ease your inspection setups, from the most basic to the most complex.
When setting up your raster scan plan, the scan axes can be customed named and you can create a datum reference point relative to the asset. These real-world references as well as the true orientation correction, greatly ease the creation of an intuitive schematic representation of the inspection data for your report.
16:64PR
Excels at the following applications:
- Corrosion monitoring
- Pipeline integrity
- Manual PA/TFM
- TOFD
- Small piping
16:128PR
Excellent mid-range model for:
- Thin weld ( 25 mm)
- Wind blade manufacturing
- Aerospace flaw detection
32:128PR
Enables high-productivity weld inspection including coarse-grained materials:
- Thick welds, up to ~75 mm
- Austenitic/CRA
- Occasional TFM
- Oil and gas
64:128PR
Higher-productivity weld inspection in thicker, coarse-grained materials:
- Very thick welds, ~100 mm (using a 64-element aperture to improve sizing accuracy)
- Austenitic/CRA
- Intensive TFM (HTHA)
- Advanced oil and gas and power gen
- FMC collection and application development
128:128PR
Everything included in the 64:128PR model plus:
- Enables the use of a 128-aperture configuration to improve focusing
- Supports the use of matrix probes with up to 128 elements, enabling improved beam steering
General and Enclosure
- Size: 335 mm × 221 mm × 151 mm (13.2 in. × 8.7 in. × 5.9 in.)
- Weight:
- 5.7 kg (with 1 battery) for model 16:64PR
- 5.9 kg (with 1 battery) for models 16:128PR, 32:128PR, 64:128PR, and 128:128PR*
- Onboard Storage: 1 TB internal SSD storage. Maximum 25 GB individual file size. Storage extensible using external USB drive
- Storage Devices: SDHC and SDXC cards, or most standard USB storage devices
- Wireless: Wi-Fi® 6E and Bluetooth® 5.3 onboard
- PAUT Connectors: 1 PA connector, 2x UT channels (2 P/R connectors each)
- Available Configurations and Groups:
- OmniScan X4A – 128:128PR: 8 groups
- OmniScan X4A – 64:128PR: 8 groups
- OmniScan X4A – 32:128PR: 8 groups
- OmniScan X4A – 16:128PR: 8 groups
- OmniScan X4B – 16:64PR: 2 groups (PA, UT, or TFM) or a specific configuration of 2 PA groups + 1 TOFD
- Drop Testing: Drop-tested according to MIL-STD-810G
- Ingress Protection Rating: IP65 Certified (completely protected against dust and water jets from all directions (6.3mm nozzle))
- Display: 269 mm (10.6 in.) TFT LCD with resistive touch screen, 1280 × 768 pixels
- Battery: 2 hot-swappable Lithium-ion batteries included, 87 Wh each
- Battery Life: Minimum of 5 hours (using ISO18563 standard setup parameters)
- Operating Temperature: −10 to 45 °C (14 °F to 113 °F)
- Storage Temperature:
- −20 °C to 60 °C (−4 °F to 140 °F) (with battery inside)
- −20 °C to 70 °C (−4 °F to 158 °F) (with no battery inside)
- *Patent pending
Inputs and Outputs
- Ports: 2x USB 3.1, 1x video out (HDMI), 1x SDHC memory card slot, 1x communication (Ethernet)
- Encoders: 2-axis encoder line (quadrature or clock/direction)
- Digital Inputs and Outputs: 4 digital inputs (TTL), 4 digital outputs (TTL) including one reserved for acquisition on/off
- External DC Supply: 18 VDC, circular 2.5 mm diameter connector, center-positive
General Ultrasonic Specifications
- Effective Digitizing Frequency: Up to 100 MHz; User-adjustable compression factor
- Maximum Pulse Repetition Rate (PRF):
- Up to 20 kHz; Actual maximum PRF is often limited by physics
- (the time of flight required to obtain the ultrasonic signals)
- Maximum Number of A-Scan Data Points: Up to 16,384
- A-Scan Bit Depth: 16 bits
- Rectification: RF, full wave, half wave+, half wave−
- Video Filtering: Smoothing (adjusted to the probe frequency range)
- Filtering:
- PA channel: selection of band-pass filters, high-pass filters, and averaging
- UT channel: selection of low-pass filters, band-pass filters, high-pass filters, and averaging
- Time-Corrected Gain (TCG):
- PA: 40 dB per step of min. 0.1 dB
- UT: 100 dB per step of min. 0.1 dB
- Maximum slope of 40 dB/10 ns
- Supported Beam Types (Groups): Selection of phased array ultrasonics (PAUT) beam types (linear, sectorial, and compound), single ultrasonic beam (UT), time-of-flight-diffraction ultrasonics (TOFD), total focusing method (TFM), phase coherence imaging (PCI), full matrix capture (FMC), and plane wave imaging (PWI)
- Raw Full Matrix Capture (FMC) Data Collection: Available only with model 64:128PR and 128:128PR when using the NDT Device API or the OmniScan Black Box onboard application used with external acquisition software
