RepExact LLC
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RepExactPrecision and Micro Components

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Highly secure authentication of clear or opaque molded plastic parts. A tiny tooling insert supplied by Mimotec to your molder embosses a diffractive nanostructure on the surface of the part, and a simple laser pointer reveals the custom identifying image. Can be applied to molded device housings, packaging, etc.

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RepExact maintains on-demand relationships with over a hundred specialty precision component suppliers. We review your requirements (after signing your NDA, if needed), and refer you to a qualified domestic or European manufacturer. We are paid by the supplier. Following are just a few of the manufacturing services we have referred.

Prototype milling

  • Prototyping and manufacturing of precision springs, stampings, wire forms
  • Laser micro machining of flat and tubular stock, including polymers and ceramics
  • Centerless grinding of rod and wire
  • Volume Swiss machining and milling, including implants and instrument components
  • Injection molding, incl. micro, multi-cavity, insert-/overmolding, gears, optical, in vitro, etc.
  • Precision metal and ceramic injection molding (MIM/CIM)
  • Micro wire and sinker/plunge EDM
  • Small tube bending and forming
  • Swiss micro machining of wire stock down to 0.2 mm (8 thous) for rivets, pins, probes, screws, etc.
  • Micro electroforming with up to three layers, for gears, clips, flat springs, micro-molds, MEMS probes, etc.

Chemical etching and milling

  • CNC precision grinding of burs, rasps, reamers, bits, etc.
  • Microstructures in or on glass, inclouded bonded layers with vias for in-vitro
  • Machining and bonding of plastic manifolds
  • Manufacturing of low volume nano and micro sized optical, MEMS, and elecronics components
  • Precision machining of polymers, including implantables. 100% dry machining available
  • Machining, plapping, polishing of sapphire, ruby, ceramics, and other hard materials
  • Carbon fiber (CFRP0 parts
  • Grinding of hypo needles and cannulas
  • Coating and plating of metals and plastics, including RF shielding and radiopaque applications