Development And Prototype Support

DEVELOPMENT AND PROTOTYPE SUPPORT / END-TO-END DESIGN

• Using Additive Manufacturing (aka 3-D Printing)
  • Various processes and materials
  • Hybrid design flexibility – additive / molded
• Rapid Prototyping / DFM Evaluation + Application Flexibility including Regulatory Material Considerations
  • Aluminum tooling / inserts only tooling
  • Minimize investment and time
• In House and External Molding Options
  • Large tonnage range
    • Small shot 13T to 550T (internal)
  • Multiple Molding Options
    • 2-Shot
    • Over-molding
    • Insert molding
    • Modular
    • Horizontal
• Value Add Processes Support
  • Component Assembly
  • Ultrasonic Welding
  • Machining
  • Labeling
• Quality Control
  • Metrology resources
    • CMM including scanning
    • Roundness Tester
    • Surface Roughness
  • Static load testing, retention testing

CRITICAL STEPS TO SCIENTIFIC INJECTION MOLDING

Our experienced development personnel use a scientific molding approach to develop cost effective, highly reliable manufacturing solutions for your specific need.

• Design of Experiments DOE
• MoldFlow Analysis
• Mechanical cycling
• Short shot analysis and fill study
• Viscosity curve and gate freeze
• Balance of fill between cavities
• Pressure loss through system
• Quality inspection and critical dimension review
• High/low challenge
• Weight study
• Document process sheet
• In-Mold Cavity pressure transducers

PROGRAM MANAGEMENT

A systematic approach to launching programs on time and on budget.

• Defined roles aligned with engineering/quality standards
• PFMEA
• Advanced Product and Quality Planning (APQP)
• Creative problem-solving methodologies
• Implementation of lessons learned

R&D

NMC Dynaplas actively pursues Research & Development Projects. Our engineering team is dedicated to expanding what is possible with plastics and is continually advancing and resetting the boundaries.