Preventative Maintenance
All mechanical equipment requires some maintenance at some point. This can be done as preventative maintenance, or as emergency repairs (see above). We believe that a quality preventative maintenance plan is the best method of keeping your equipment working and keeping your overall operation and maintenance (O&M) costs low. Oxidation Tech will customize a preventative maintenance plan for your specific Ozone Equipment. Every integrated Ozone System uses more parts than a simple Ozone Generator. Each of these components are important and must be maintained properly for a complete Ozone System to operate reliably. We will provide maintenance or maintenance parts for each component in your Ozone System to ensure your system stays running smoothly for the long term.
Ozone System Preventative Maintenance:
- Even the best systems require maintenance
- Poorly maintained ozone systems produce poor results
- Ozone system maintenance can be simple if it is performed regularly
- Feed gas systems are commonly neglected
- Ozone leak sensors require calibration
- Some corona cells require cleaning
- Check valve and water traps must be in working condition
- If neglected, repairs will cost far more than routine maintenance
Ozone Generator/System Service:
- We can perorm on-site service of your integrated system as needed or set-up a contract
- We offer monthly, quarterly, bi-annually, and annual service contracts
- Proper service and maintenance is required for long lasting equipment
- Many times preventative maintenance will cost less than costly repairs
Click HERE to be directed to our ozone system repair/service webpage.
Some examples of Ozone System maintenance:
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Ozone Generator
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Corona cell cleaning to remove contaminates and nitric acid
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Clean high voltage terminals
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Replace/rebuild check valves
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Check and test safety components
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Replace oxygen/dry air feed-gas filter
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Check for and repair ozone leaks
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Check and record proper operating parameters
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Oxygen Concentrator
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Replace air filters
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Rebuild/replace oxygen purge solenoid valves
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Rebuild/replace drain valve and moisture traps
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Refill/replace molecular sieve material
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Check for proper operation and function of all valves and purging
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Check and record oxygen purity and dew point
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Air Dryer
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Replace air filters
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Rebuild/replace solenoid valves
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Replace air dryer desiccant
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Check and record air dew point
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Air Compressors
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Replace air filters before and after compressor
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Rebuild compressor heads (oil-less compressor)
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Change compressor oil and filter (rotary screw compressor)
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Replace belts, tubing, hoses
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Check/replace air relief valve as necessary
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Water Chiller
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Check/refill chiller water
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Replace/flush chiller water
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Rebuild check valves and relief valves
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Rebuild circulation water pump
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Ozone/Water mixing system
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Rebuild injection pump
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Rebuild/replace check valves
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Replace venturi
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Check for proper air vent operation
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Verify accuracy of pressure gauges
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Ozone Destruct Device
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Check catalyst bed and replace when necessary
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Check destruct device heater and replace when necessary
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Rebuild destruct device blower fan
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Ozone Monitors
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Dissolved ozone
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Replace ORP or dissolved ozone probe
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Replace dissolved ozone probe electrolyte solution and membrane
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Calibrate monitors
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Ambient safety monitors
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Replace sensor with pre-calibrated sensor
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Perform on-site calibration of sensor
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Verify relay operation for safety interlocks
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High Concentrator monitor
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Calibrate to know reference standard
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Replace UV lamp
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Clean/replace filters
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Rebuild/replace ozone scrubber unit
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