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LIV SYSTEMS d.o.o.
About
  2. Companies
  3. LIV SYSTEMS d.o.o.
  4. Services
  5. Product Development Services

Product Development Services

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LIV Systems is renowned as a leading manufacturer of high-quality wheels, castors, wheelbarrows, and metal parts for industrial Original Equipment Manufacturers (OEMs). Since 1954 we obtained vast experience in metal forming, delivering excellence to our numerous customers across Europe and beyond. Founded on a tradition of precision and innovation, we are committed to the highest industry standards. Today, LIV Systems is a trusted European partner for industrial manufacturers worldwide, boasting modern facilities and skilled workforce which ensure that every product we create exceeds your expectations. At the heart of LIV Systems is our ability to engineer products made out of stamped and deep-drawn sheet metal. Our main product categories – wheels, castors, wheelbarrows and metal parts for OEMs – are praised worldwide for their impeccable quality and continuously reordered by our numerous customers. 

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Proven Expertise & Precision
Our approach combines tradition with innovation, ensuring that every product is engineered to perfection.

Custom Solutions & Flexibility
We can develop custom solutions and turn ideas into final products within weeks.

Comprehensive In-House Capabilities
You can choose from a wide range of metal shaping and surface treatment solutions, all under one roof.

Rapid Development & Delivery
We utilise extensive experience and modern facilities to ensure a fast, efficient product development process. 

At LIV Systems, we excel in developing and re-engineering products made out of stamped and deep-drawn sheet metal.

Our main product groups often incorporate bearings and rotational parts, requiring precise tolerances and low friction.

  • Wheels: Durable and reliable wheels for various applications
  • Castors: High-performance castors designed for smooth mobility
  • Wheelbarrows: Robust wheelbarrows that withstand heavy loads
  • Metal Parts: Precision-engineered metal, plastic & other components for OEMs
  • Metal rims with or without pneumatic and solid rubber tires

How Your needs and ideas are Materialised into a Final Product

Curious how we make your idea happen? Every new product we release, standard or custom, goes through the following 6-steps process.

Step 1

Initial Consultation and Needs Assessment

Your requirements and specific needs, challenges, and goals are our starting point. Understanding and clarifying your business, the application of the product and the way you want the delivery and service to take place. Once there is a mutual understanding and documentations of the desired output of the project to its core. We start planning our solutions to meet your exact requirements.

Step 2

Concept Development and Design

After the initial consultation, our team of engineers and design experts works simultaneously to create a detailed concept of your product. Using advanced CAD software and 3D scanning of the object, we get accurate measurements which act as a ground for developing precise designs and simulations to ensure achievability and performance.

Step 3

Cost optimisation

During the design process, we carefully test our designs with both software and real-life scenarios to increase functionality of the product, reduce raw material use, increase durability, lower costs and minimise carbon footprint.

Step 4

Prototyping and Testing

Once the designs are finalised, we move to the prototyping phase. We produce functional prototypes using high-quality materials to test and validate the design. Rigorous testing is conducted to ensure the product meets all specifications and performance standards: we conduct a durability test, strength test, surface treatment test with salt water chamber test,.

Step 5

Refinement and Optimization

Based on the learnings from the testing phase, we refine and optimise the prototype. This iterative process ensures that all potential issues are addressed, and the product is fine-tuned to perfection before mass production begins. To save some time in the future, we do keep track of future needs and wishes of functionality, shape, weights, dimensions, durability, etc.

Step 6

Manufacturing and Quality Control

With the final designs ready (design freeze), we have a green light to start full-scale manufacturing. Our production facility utilises the latest technologies and dedicated experts to ensure efficiency and precision. Each product undergoes quality control checks to maintain the highest standards and exceeds your expectations.

Proven Functionality for the Ultimate End User Satisfaction
Our design team works hard to deliver a highly functional product that enhances user experience and satisfaction, improving the work life of the end-user.

Improved raw material efficiency
Carefully selected materials and design optimisation can significantly reduce raw material consumption while achieving or even enhancing performance and increasing manufacturability.

Prolonged Lifespan of Products
Advanced design and careful construction in combination with high-quality surface protection result in enhanced product strength, leading to longer-lasting products.

Lower Costs
By reducing material usage, streamlining production and assuring longer lifetime of our products, we lower the cost of production and your products.

Minimise Carbon Footprint
We use both recycled and higher-grade materials to minimise their consumption and utilise sustainable practices so we still meet the technical requirements while reducing the carbon footprint and ensuring eco-friendly production process. Production site in a heart of Europe allows us to serve customers efficiently while adding minimal transportation related carbon footprint