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Steam Loss Articles & Analysis

24 articles found

Thermal Imaging as a Supporting Method for Leak Detection Workflows

Thermal Imaging as a Supporting Method for Leak Detection Workflows

Leak detection in industrial environments rarely relies on a single technology. Most mature inspection programs are built around layered detection strategies, where different tools support one another depending on the type of leak, operating conditions, and inspection goals. Within this framework, thermal imaging to detect leaks is widely used as a complementary method. Rather than replacing ...

ByOPGAL


What is working principle of cooking machine in fish meal machinery

What is working principle of cooking machine in fish meal machinery

I believe everyone knows that the cooking machine is the key production equipment for processing fishmeal plant. It is indirectly heated by steam or heat transfer oil to ensure that the raw fish is cooked evenly; let's take a look at how the cooking machine works. ...

ByJiangsu Feeds Machinery Co., Ltd.


Applying Analytics in the Denver Colorado Xcel Energy District Energy System - Case Study

Applying Analytics in the Denver Colorado Xcel Energy District Energy System - Case Study

Overview Xcel Energy owns and operates a district energy system in downtown Denver offering steam heating and chilled water cooling to a variety of large customers. To improve the operation and management of this system, Xcel Energy has deployed analytics software using near real time data from the entire system including steam heat exchangers, chilled water heat ...

BySkyFoundry, LLC


University of Texas Medical Branch - 15 MW CHP System - Case Study

University of Texas Medical Branch - 15 MW CHP System - Case Study

Quick Facts LOCATION: Galveston, TX MARKET SECTOR: University/Hospital FACILITY SIZE: 45+ buildings, 2+ million gross square feet FACILITY PEAK LOAD: 45 MW FACILITY AVERAGE LOAD: 30 MW EQUIPMENT: East Plant: Solar Taurus 60 5.5 MW gas combustion turbine, a 2 MW condensing extraction steam turbine, heat recovery steam boiler, one 1 MW diesel engine West Plant: ...

BySolar Turbines Incorporated (STI)


An Emergency Request For A Steam Trap Testing Audit - Case Study

An Emergency Request For A Steam Trap Testing Audit - Case Study

He believed that the problem was failed steam traps. Solution: Bruce tested the 250 steam traps and found a failure rate of 23 percent. ...

ByUE Systems Inc


Selecting Industrial Fabrics for Steam Trap Insulation

Selecting Industrial Fabrics for Steam Trap Insulation

When they have reached a certain level, a valve opens and drains them from the system. This remains tight to steam, ensuring little-to-no loss of energy. However, steam traps must be carefully maintained and insulated with high-performance industrial fabrics to overcome the inherent challenges of operation. ...

ByMid-Mountain Materials Inc.


Monitoring leaks in Heat exchangers - Case study

Monitoring leaks in Heat exchangers - Case study

When a heat exchanger leaks, xylene contaminates the steam and produces a number of problems ranging from loss of final product, contamination and fouling of steam transfer piping, and ultimately bio-fouling of cooling towers. Consistent and reliable monitoring for xylene or other petroleum hydrocarbons in cooling water or steam ...

ByBenchmark Measurement Solutions (formerly Turner Designs Hydrocarbon Instruments)


Unique Steam Traps in Petrochem - Case Study

Unique Steam Traps in Petrochem - Case Study

Engen’s refinery in Durban, South Africa was approached by Delta Steam Systems in 2012 with a proposal to replace all steam traps in the refinery. With a nameplate capacity of 135,000 barrels per day, the refinery produces approximately 40 tons of product per hour, totaling 320,000 liters per day. When first approached by Delta Steam ...

ByDelta Steam Systems (DSS)


RELAP5–3D transient modelling for NGNP integrated plant

RELAP5–3D transient modelling for NGNP integrated plant

For this analysis, the transient condition originates in the Intermediate Heat Exchanger (IHX) or Steam Generator (SG) of the HTGR–integrated plant. The transients analysed are: a loss of pressure; loss of feedwater flow; inadvertent closure of main steam valve; decrease in returning gas temperature and heat load step change. ...

ByInderscience Publishers


Cost allocation in cogeneration power–desalination plant utilising gas/steam combined cycle (GTCC) in Kuwait

Cost allocation in cogeneration power–desalination plant utilising gas/steam combined cycle (GTCC) in Kuwait

Energy and exergy analyses as well as the power loss due to supplying steam to desalting units rather than expand it to conventional condensers are used in the analysis. ...

ByInderscience Publishers


WIRELESS NETWORK PROVIDES MONITORING AND CONTROL OF SENSORS, PUMPS AND OTHER DEVICES AT UP TO 56 REMOTE LOCATIONS

WIRELESS NETWORK PROVIDES MONITORING AND CONTROL OF SENSORS, PUMPS AND OTHER DEVICES AT UP TO 56 REMOTE LOCATIONS

Monitoring valve temperatures in steam power plants to identify energy losses and schedule repairs. ...

ByBanner Engineering Corp.


Daimer Launches Vapor Steam Cleaner For Airport Maintenance

Daimer Launches Vapor Steam Cleaner For Airport Maintenance

It generates nearly 200 percent more steam thickness, as compared to similar steam cleaner models from other brands. ...

ByDaimer Industries Inc.


Cumulative exergetic assessment of LPFO utilised steam boilers

Cumulative exergetic assessment of LPFO utilised steam boilers

This paper relates to a study on the energy and exergy resources, transfers, consumption and losses in the combustion and heat exchanging units of industrial steam boilers. ...

ByInderscience Publishers


Efficient steam production in paper mills

Efficient steam production in paper mills

The result is a significant economic loss, directly via increased boiler running costs, and potentially indirectly onto production via decreased steam heat capacity. ...

ByThermal Energy International Inc.


St. Richard’s Hospital laundry on course to save over £14,000 a year in energy costs following fitting of Gem steam traps

St. Richard’s Hospital laundry on course to save over £14,000 a year in energy costs following fitting of Gem steam traps

Conscious that the laundry’s mechanical steam traps were causing water vapour losses through evaporation from the hot well as well as poor condensate return, Richard Harris, Head of Engineering and Estates Standards, decided to investigate the GEM venturi designed steam traps. ...

ByThermal Energy International Inc.


Hospital laundry’s energy and water costs tumble and CO2 emissions fall after fitting GEM steam traps

Hospital laundry’s energy and water costs tumble and CO2 emissions fall after fitting GEM steam traps

The survey found that 9% of the steam traps had failed open allowing large amounts of expensive steam to be wasted, 4% had failed closed which was causing the condensate to back-up and create wet steam, corrosion problems and water hammer, and a further 2% had failed partially closed allowing smaller amounts of steam to escape. ...

ByThermal Energy International Inc.


Wigan Infirmary Expected to Save Over £48,000 a Year Following Installation of GEM Steam Traps

Wigan Infirmary Expected to Save Over £48,000 a Year Following Installation of GEM Steam Traps

Prior to the installation of the GEM steam traps, the hospital found that a percentage of its steam traps were failing each year. ...

ByThermal Energy International Inc.


Elantas enjoys significant steam savings with GEM

Elantas enjoys significant steam savings with GEM

ELANTAS Deatech has now replaced all of the mechanical steam traps on its process, utilities and steam distribution pipeline with the GEM venturi orifice design. ...

ByThermal Energy International Inc.


GEM steam traps stop mechancial trap failure & reduce condensate return pressure by 51% at KNPC shuaiba refinery

GEM steam traps stop mechancial trap failure & reduce condensate return pressure by 51% at KNPC shuaiba refinery

As the steam gives up its useful heat it condenses to water. The steam trap’s function is to remove this water and air from the steam pipework. ...

ByThermal Energy International Inc.


Wasting energy through steam loss

Wasting energy through steam loss

Primary energy losses in a steam system account for 40% of losses and can be broken down as follows: Steam Traps – 10% Stack Loss – 18% Flash Steam – 5% Boiler Blowdown – 2% Insulation – 5% With secondary losses accounting for 5% of ...

ByThermal Energy International Inc.

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